Anaerobic Water Treatment Pilot Plant – HydraNexis HNX 04
Product Overview
A CE-certified precision laboratory apparatus for engineering experimentation and technical education, manufactured by Scientico India to ISO 9001:2015 standards. Supplied with calibration certificate, operation manual, and complete export documentation. Designed for Water Treatment Technology laboratories in engineering colleges and technical institutions.
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Technical Specifications
| Component | Specification |
|---|---|
| Feed Tank | Material: Stainless Steel; Volume: 600 L |
| Anaerobic Digester (UASB) | Material: Stainless Steel; Volume: 200 L; Process: Anaerobic |
| Heating System | Type: Shell and Tube; Heated Medium: Thermal Oil; Control: Digital Temperature |
| Heater Rating | Temperature Range: 0–180 °C; Power: 6 kW |
| Feed & Recycle Pumps | Type: Screw; Material: Stainless Steel; Flow: 0–60 LPH |
| Compressor | Type: Double Acting Piston; Purpose: Agitation; Flow: 0–1200 LPH |
| Flowmeters (Liquid) | Quantity: 2; Range: 0–1 LPM (Feed and Recirculation) |
| Air Flowmeter | Quantity: 1; Range: 0–1 m³/h |
| Sensors | pH: 0–14; RH: -1500 to +1500 mV |
| Differential Pressure Sensor | Range: 0–2500 Pa |
| Measuring Ranges | Temperature: -100 to 400 °C; Pressure: 100 mWC |
| Control & Monitoring | Microprocessor-controlled pH and RH meters |
| Optional Instrumentation | Electronic flow transmitters and indicators |
| Software | HNX 04 DAQ Software (Optional), LABVIEW-based |
Key Features
Key Features
- Demonstrates complete anaerobic water treatment using UASB reactor technology
- Controlled generation and separation of biogas during anaerobic digestion
- Stainless steel construction for durability and chemical compatibility
- Measurement and control of critical parameters such as pH, RH, temperature, and flow
- Sludge recirculation for maintaining stable biological activity
- Optional PID control and data acquisition for advanced process analysis
Applications
- Environmental and civil engineering laboratory experiments
- Anaerobic digestion and wastewater treatment studies
- Training on UASB reactor operation and design principles
- Research on biogas generation and anaerobic process optimization
- Pilot-scale evaluation of organic load and sludge loading effects
- Academic studies on biological water purification technology
Construction & System Design
The HydraNexis HNX 04 pilot plant is mounted on a stainless steel framework with castors, providing stability and ease of movement. A clearly displayed process flow diagram on the front panel supports instructional and operational clarity. All major process components, including the digester, tanks, pumps, and piping, are constructed from stainless steel to ensure long service life and safe operation. Integrated safety elements such as pressure control valves, differential pressure monitoring, and an emergency push button enhance operational reliability. The system reflects export-grade manufacturing standards suitable for laboratory and pilot installations.
Export & Supply Capability
SCIENTICO manufactures the Anaerobic Water Treatment Pilot Plant HydraNexis HNX 04 for supply to engineering institutions, research organizations, and water treatment training centers worldwide. The system is suitable for international shipment with standard export packaging, technical documentation, and instruction manuals. Optional instrumentation and software configurations can be provided based on project or curriculum requirements.
Standards & Compliance
- Manufactured under ISO 9001:2015 Quality Management System
- CE Marking - European Conformity where applicable
- Supplied with calibration certificate, operation manual, and experiment guide
- 12-month manufacturer's warranty (parts & labour from installation)
Ordering & Delivery
- Incoterms: CIF to destination seaport, FOB Mundra/Nhava Sheva, or Ex-Works Ambala
- Lead time: 3–5 weeks production + sea transit to destination
- Payment: LC (Letter of Credit) or T/T bank transfer against proforma invoice
- Documentation: commercial invoice, packing list, bill of lading, certificate of origin, insurance certificate
Frequently Asked Questions
Q1. What process does the Anaerobic Water Treatment Pilot Plant demonstrate?
It demonstrates anaerobic biological treatment of wastewater using a stirred tank and UASB reactor, including biogas generation.
Q2. What type of biogas is produced in the system?
The biogas primarily consists of methane and carbon dioxide generated during anaerobic degradation of organic matter.
Q3. Which operating parameters can be monitored and controlled?
Key parameters include temperature, pH, redox potential (RH), flow rate, recycle ratio, and pressure within the digester.
Q4. What is the role of sludge recirculation in the process?
Sludge recirculation helps maintain a high concentration of active biomass, improving treatment stability and efficiency.
Q5. Is the HydraNexis HNX 04 suitable for export and international use?
Yes, the system is manufactured by SCIENTICO for export and is supplied with appropriate documentation and optional customization support.