Analytical Process Control Trainer | ProzessiX PX-04
Product Overview
A CE-certified precision laboratory apparatus for engineering experimentation and technical education, manufactured by Scientico India to ISO 9001:2015 standards. Supplied with calibration certificate, operation manual, and complete export documentation. Designed for Process Engineering Technology laboratories in engineering colleges and technical institutions.
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Technical Specifications
Base Module
| Parameter | Specification |
|---|---|
| Controller | Universal Process Controller |
| pH Sensor Range | 0–14 |
| Sump Tank Capacity | 20 L |
| Process Tank Capacity | 5 L |
| Rotameter Range | Water: 1–7 LPM |
| Product Pump | Max flow 10 LPM, Max head 10 m |
| Metering Pump | Peristaltic type, Quantity: 2 |
| Metering Pump Flow | 0–2 LPH |
| Metering Pump Speed | Variable |
Conductivity Control Module
| Parameter | Specification |
|---|---|
| Controller | Universal Process Controller |
| Conductivity Sensor Range | 0–2000 µS/cm |
| Process Tank Capacity | 10 L |
| Ion Exchange Chambers | Internal Diameter: 70 mm, Height: 400 mm, Material: Glass, Quantity: 2 |
| Product Pump | Max flow 10 LPM, Max head 10 m |
| Rotameter Range | Water: 1–7 LPM |
| Beakers | Capacity 5 L, Graduation 100 mL, Material: Plastic, Quantity: 4 |
ORP & DO Control Module
| Parameter | Specification |
|---|---|
| Controller | Universal Process Controller |
| ORP Sensor Range | -2000 to 2000 mV |
| DO Sensor Range | 0–20 mg/L |
| DO Process Tank Capacity | 15 L |
| ORP Process Tank Capacity | 10 L |
| Activated Carbon Chamber | Internal Diameter: 70 mm, Height: 400 mm, Material: Glass |
| Product Pump | Max flow 10 LPM, Max head 10 m |
| Metering Pump | Peristaltic type, Max flow 0–2 LPH, Variable speed |
| Rotameters | Water: 1–7 LPM; Nitrogen: 0.1–1 m³/h; Air: 0.1–1 m³/h |
| Stirrer Speed | 0–300 RPM |
Optional Software
| Parameter | Specification |
|---|---|
| Software |
ProzessiX PX-04 DAQ Software (Optional) |
| Development Platform | National Instruments™ LabVIEW™ |
| Operating System | Compatible with Windows™ |
Scope of Delivery
-
1 Experimental module
-
1 Instruction manual
Key Features
Key Features
- Modular analytical process control training system
- Control of pH, conductivity, ORP, and dissolved oxygen
- Floor-standing workstation with industrial-style layout
- Universal process controllers for each module
- Peristaltic metering pumps for reagent dosing control
- Centrifugal pumps for process circulation
- Ion exchange and activated carbon chambers for process conditioning
- Sensor calibration and electrode installation training
- Variable injection ratio control for dosing pumps
- Optional PC-based data acquisition and monitoring software
- Realistic piping network for process flow simulation
Applications
- Chemical engineering and process engineering laboratories
- Industrial instrumentation and analytical measurement training
- Water and wastewater treatment control studies
- Pharmaceutical and beverage process monitoring education
- Study of analytical sensors and calibration procedures
- Training in dosing control and chemical property adjustment
- Pilot plant demonstrations of analytical process control
Construction & System Design
The Analytical Process Control Trainer is constructed as a modular floor-standing training system designed for laboratory and pilot-scale environments. The base workstation integrates pumps, tanks, piping networks, and sensor modules to replicate industrial analytical control systems.
Each module contains a universal process controller with dedicated sensors and transmitters for monitoring chemical parameters. Peristaltic metering pumps allow precise dosing of reagents to adjust water chemistry during experiments. Centrifugal pumps circulate process fluids through the system.
The conductivity module incorporates ion exchange chambers made of glass, while the ORP and dissolved oxygen module includes an activated carbon chamber and gas flow rotameters for air and nitrogen supply. A stirrer provides controlled mixing to maintain homogeneous conditions within process tanks.
The modular design allows individual modules to be added or removed depending on the training requirements. The system also supports optional data acquisition software developed in the LabVIEW environment, enabling PC-based monitoring and analysis.
Export & Supply Capability
The ProzessiX PX-04 Analytical Process Control Trainer is manufactured by SCIENTICO for supply to domestic and international educational and research institutions. The system is suitable for export to engineering universities, R&D laboratories, and industrial training centers.
Standard supply includes the experimental module and detailed instruction manual. Optional DAQ software can be supplied for advanced control and monitoring applications. The system is packaged for secure international shipment and supported with documentation for installation and training purposes.
Standards & Compliance
- Manufactured under ISO 9001:2015 Quality Management System
- CE Marking - European Conformity where applicable
- Supplied with calibration certificate, operation manual, and experiment guide
- 12-month manufacturer's warranty (parts & labour from installation)
Ordering & Delivery
- Incoterms: CIF to destination seaport, FOB Mundra/Nhava Sheva, or Ex-Works Ambala
- Lead time: 3–5 weeks production + sea transit to destination
- Payment: LC (Letter of Credit) or T/T bank transfer against proforma invoice
- Documentation: commercial invoice, packing list, bill of lading, certificate of origin, insurance certificate
Frequently Asked Questions
Q1. What is the purpose of the Analytical Process Control Trainer?
The trainer is designed to teach how to measure, control, and adjust chemical properties such as pH, conductivity, ORP, and dissolved oxygen in process fluids.
Q2. What modules are included in this training system?
The system includes a base module for pH control and additional modules for conductivity control and ORP/DO control, which can be installed or removed depending on the training requirement.
Q3. What type of pumps are used in the system?
The trainer uses centrifugal pumps for process circulation and peristaltic metering pumps for controlled reagent dosing.
Q4. Can the system be connected to a computer for monitoring?
Yes. Optional ProzessiX PX-04 data acquisition software developed in the National Instruments™ LabVIEW™ environment allows PC-based monitoring and data logging.
Q5. What industries use analytical process control systems?
Analytical process control is widely used in pharmaceutical manufacturing, beverage production, water treatment plants, chemical processing industries, and refinery operations.
Q6. What skills can students learn using this trainer?
Students can learn sensor installation, calibration procedures, dosing pump operation, chemical parameter control, process monitoring, and interpretation of instrumentation diagrams.