Coagulation, Flocculation and Settling Pilot Plant – HydraNexis HNX 01
Product Overview
A CE-certified precision laboratory apparatus for engineering experimentation and technical education, manufactured by Scientico India to ISO 9001:2015 standards. Supplied with calibration certificate, operation manual, and complete export documentation. Designed for Water Treatment Technology laboratories in engineering colleges and technical institutions.
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Technical Specifications
| Component | Specification |
|---|---|
| Feed Tank | Capacity: 200 L; Material: Stainless Steel |
| Feed Pump | Type: Submersible; Flowrate: 20–160 LPM; Max Head: 6.5 m |
| Coagulation Reactor | Type: Transparent; Material: Borosilicate Glass; Capacity: 30 L; Stirrer Speed: 0–300 RPM |
| Coagulant Tank | Capacity: 50 L; Type: Transparent; Material: Methacrylate |
| Coagulant Pump | Type: Gear; Flow: 0–2 LPM |
| Flocculation Reactor | Type: Transparent; Material: Borosilicate Glass; Capacity: 8 L; Stirrer Speed: 0–100 RPM |
| Flocculent Tank | Capacity: 1 L; Type: Transparent; Material: Glass; Hot Plate with Magnetic Stirrer |
| Flocculent Metering Pump | Type: Diaphragm; Flow: 0–4 LPH |
| Settler Tank | Type: Rectangular; Material: Methacrylate; Operation: Co-current and Counter-current Settling |
| Product Tank | Capacity: 100 L; Type: Rectangular; Material: Methacrylate |
| Flow Measurement | Feed Flowmeter: 0–7 LPM; Coagulant Flowmeter: 0–1.5 LPM |
| Control & Software | HNX 01 DAQ Software (Optional), LABVIEW-based |
| Optional Features | pH Control, Conductivity Measurement, PID Control |
Key Features
Key Features
- Demonstrates complete coagulation, flocculation, and settling process in a single integrated system
- Transparent reactors and tanks for visual observation of process dynamics
- Lamella separator for effective solid-liquid separation
- Capability for co-current and counter-current settling studies
- Accurate flow measurement for feed and coagulant dosing
- Optional automation, pH control, and data acquisition software
- Designed for repeatable experiments and stable operating conditions
Applications
- Environmental engineering laboratory experiments
- Water and wastewater treatment process studies
- Pilot-scale evaluation of coagulation and flocculation efficiency
- Academic training for chemical and civil engineering students
- Optimization studies for coagulant and flocculant dosing
- Research on sedimentation and lamella separator performance
Construction & System Design
The HydraNexis HNX 01 pilot plant is mounted on a stainless steel framework fitted with castors for ease of mobility. Transparent process units made of borosilicate glass and methacrylate allow direct visual inspection of treatment stages. The layout follows a clear process flow diagram mounted on the front panel, supporting instructional use. Components are selected for durability, chemical compatibility, and safe operation in laboratory and pilot environments. The system design reflects export-grade manufacturing standards suitable for institutional and industrial use.
Export & Supply Capability
SCIENTICO manufactures the HydraNexis HNX 01 for supply to domestic and international markets. The system is suitable for export to engineering institutions, laboratories, and research centers worldwide. Standard export packaging, technical documentation, and operating manuals are provided. Configuration options and optional instrumentation can be offered to meet specific academic or project requirements.
Standards & Compliance
- Manufactured under ISO 9001:2015 Quality Management System
- CE Marking - European Conformity where applicable
- Supplied with calibration certificate, operation manual, and experiment guide
- 12-month manufacturer's warranty (parts & labour from installation)
Ordering & Delivery
- Incoterms: CIF to destination seaport, FOB Mundra/Nhava Sheva, or Ex-Works Ambala
- Lead time: 3–5 weeks production + sea transit to destination
- Payment: LC (Letter of Credit) or T/T bank transfer against proforma invoice
- Documentation: commercial invoice, packing list, bill of lading, certificate of origin, insurance certificate
Frequently Asked Questions
Q1. What is the primary purpose of the Coagulation, Flocculation and Settling Pilot Plant?
The system is designed to demonstrate and study the removal of suspended and dissolved solids from water through coagulation, flocculation, and sedimentation processes.
Q2. Who typically uses the HydraNexis HNX 01 pilot plant?
It is commonly used by engineering colleges, environmental laboratories, research institutions, and water treatment training centers.
Q3. Can different coagulants and flocculants be tested on this system?
Yes, the pilot plant allows experimentation with various coagulants such as trivalent metallic salts and different organic polymer flocculants.
Q4. Does the system support process optimization studies?
Yes, it enables optimization of dosing rates, mixing speeds, settling modes, and operating conditions, including optional pH control.
Q5. Is the pilot plant suitable for international supply?
Yes, the HydraNexis HNX 01 is designed and manufactured by SCIENTICO for export, with appropriate documentation and optional customization support.