Control Valve Characteristics Training Panel – ProzessiX PX-06
Product Overview
A CE-certified precision laboratory apparatus for engineering experimentation and technical education, manufactured by Scientico India to ISO 9001:2015 standards. Supplied with calibration certificate, operation manual, and complete export documentation. Designed for Process Engineering Technology laboratories in engineering colleges and technical institutions.
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Technical Specifications
| Parameter | Specification |
|---|---|
| Model | ProzessiX PX-06 |
| System Type | Control Valve Characteristics Training Panel |
| Manufacturer | SCIENTICO |
| Number of Control Valves | 3 |
| Valve Types | Linear, Equal Percentage, Quick Opening |
| Valve Operation | Pneumatic |
| Actuator Type | Diaphragm |
| Valve Stroke | 10 – 15 mm |
| Valve Input | Compressed Air |
| Water Tank Material | Stainless Steel |
| Water Tank Capacity | 25 Liters |
| Overhead Tank Material | Acrylic |
| Overhead Tank Capacity | 10 Liters |
| Pump Type | Centrifugal |
| Pump Purpose | Water Circulation |
| Flow Measurement | Rotameter |
| Pressure Measurement | Single Column Manometer |
| Pressure Regulator Range | 0 – 4 bar |
| Pressure Gauge Type | Bourdon Type |
| Pressure Gauge Range | 0 – 4 bar |
| Compressed Air Requirement | 1 CMH at 2 bar |
| Floor Area Requirement | 1.0 m × 1.0 m |
| Data Acquisition Software | ProzessiX PX-06 (Optional) |
| Software Platform | National Instruments LABVIEW |
| Operating System Compatibility | Windows Environment |
Key Features
Key Features
- Laboratory apparatus for studying control valve characteristics in process control systems
- Three pneumatic control valves representing different flow characteristics
- Demonstration of linear, equal percentage, and quick opening valve responses
- Stainless steel water tank with centrifugal pump for continuous circulation
- Rotameter installed for accurate flow measurement through the valves
- Single column manometer for monitoring inlet pressure conditions
- Pneumatic diaphragm actuators enabling controlled valve operation
- Air pressure regulator and Bourdon pressure gauge for accurate air supply control
- Rigid steel structure ensuring stable installation and safe operation
- Organized piping system for clear observation of process behavior
- Optional LABVIEW-based data acquisition software for experimental data recording
Applications
The ProzessiX PX-06 Control Valve Characteristics Training Panel is designed for laboratory demonstrations and practical training in process control engineering.
Typical applications include:
- Chemical engineering laboratories
- Process control and instrumentation education
- Industrial automation training programs
- Demonstration of valve flow characteristics
- Study of control valve hysteresis and rangeability
- Training in industrial flow regulation systems
- Technical universities and industrial training institutes
The apparatus provides hands-on understanding of how control valves behave in real process systems.
Construction & System Design
The ProzessiX PX-06 system is mounted on a rigid steel frame structure designed for stable laboratory operation. All components are arranged systematically to allow easy observation of the flow path, instrumentation, and control valves during experiments.
The water circulation system consists of a stainless steel tank connected to a centrifugal pump, ensuring continuous and stable flow conditions. An acrylic overhead tank provides visual monitoring of water levels and flow behavior.
Three pneumatic control valves equipped with diaphragm actuators are installed within the piping network. The compressed air supply used for valve actuation is regulated through a pressure regulator and monitored using a Bourdon type pressure gauge.
Flow measurement is achieved through a rotameter, while pressure head at the valve inlet is measured using a single column manometer. All piping and fittings are integrated into a structured layout for safe and efficient laboratory operation.
Export & Supply Capability
SCIENTICO manufactures the ProzessiX PX-06 Control Valve Characteristics Training Panel for supply to engineering institutions, research laboratories, and industrial training centers worldwide.
The system is designed for international export and is supplied with an instructional manual containing experimental procedures, block diagrams, and operational guidelines. Export-grade packaging ensures safe transportation of instruments and components.
SCIENTICO also supports documentation assistance and customization options for international distributors, universities, and technical institutes.
Standards & Compliance
- Manufactured under ISO 9001:2015 Quality Management System
- CE Marking - European Conformity where applicable
- Supplied with calibration certificate, operation manual, and experiment guide
- 12-month manufacturer's warranty (parts & labour from installation)
Ordering & Delivery
- Incoterms: CIF to destination seaport, FOB Mundra/Nhava Sheva, or Ex-Works Ambala
- Lead time: 3–5 weeks production + sea transit to destination
- Payment: LC (Letter of Credit) or T/T bank transfer against proforma invoice
- Documentation: commercial invoice, packing list, bill of lading, certificate of origin, insurance certificate
Frequently Asked Questions
Q1. What is a Control Valve Characteristics Training Panel?
A Control Valve Characteristics Training Panel is a laboratory system used to study how different control valve designs regulate fluid flow and how their characteristics affect process control performance.
Q2. What valve types are included in the ProzessiX PX-06 system?
The apparatus includes three pneumatic control valves with linear, equal percentage, and quick opening flow characteristics.
Q3. What experiments can be performed using this training panel?
Users can perform experiments to determine inherent valve characteristics, installed characteristics, valve hysteresis, and valve rangeability.
Q4. What fluid is used in the experimental setup?
Water is used as the working fluid and is circulated continuously through the system using a centrifugal pump.
Q5. How are the valves actuated during experiments?
The control valves are operated using pneumatic diaphragm actuators that receive regulated compressed air input.
Q6. Is the system suitable for process control training?
Yes. The ProzessiX PX-06 is designed specifically for chemical engineering, instrumentation, and process control laboratories where students study industrial valve operation and flow regulation principles.