Damage to Gears Kit | Vibrano X - 13
Product Overview
The Damage to Gears Kit - Vibrano X - 13 simulates typical gear damage to study its impact on vibration characteristics. It includes 2 damaged and 2 undamaged gear sets, demonstrating both spur-toothed and helical gearing at module m=2mm. This Damage to Gears Kit features a housing with sensor holes, a transparent cover, and adjustable bearing plates for studying center distance and backlash. The kit mounts onto a machinery diagnostic system base plate and supports grease or oil lubrication testing.
[email protected]
Technical Specifications
Damage to Gears Kit - Vibrano X - 13, Technical Specifications
| Specification | Detail |
|---|---|
| Application | Study of the vibration characteristics of gears |
| Gear Unit | Two shafts |
| Gear Sets | Includes 2 sets of damaged and 2 sets of undamaged gears |
| Gearing Types | Demonstrates both spur-toothed and helical gearing |
| Housing | Equipped with sensor holes |
| Cover | Transparent housing cover |
| Lubrication | Can be lubricated with either grease or oil |
| Loading | Experimental setup can be loaded using a brake and load unit (available separately) |
| System Compatibility | Accessory set designed for the basic unit of a machinery diagnostic training system |
Technical Data
Gear Unit General
| Parameter | Value |
|---|---|
| Transmission ratio i | 1:3 |
| Centre distance | Adjustable |
| Reference profile | To DIN 867 |
Spur Toothed Gear Sets
| Parameter | Value |
|---|---|
| Gear wheel | 75 teeth on each, m=2mm |
| Pinion | 25 teeth on each, m=2mm |
Helical Gear Sets
| Parameter | Value |
|---|---|
| Gear wheel | 75 teeth on each, m=2mm |
| Pinion | 25 teeth on each, m=2mm |
| Helix angle | 10° |
Key Features
Key Features
- Core Function: this Damage to Gears Kit simulates gear damage and studies its impact on vibration characteristics
- Gear Unit: two shafts, transmission ratio i = 1:3
- Gear Sets: 2 sets damaged, 2 sets undamaged, for comparative study
- Gearing Types: spur-toothed and helical gearing demonstrated
- Spur Toothed Gears: gear wheel 75 teeth, pinion 25 teeth, module m=2mm
- Helical Gears: gear wheel 75 teeth, pinion 25 teeth, module m=2mm, helix angle 10°
- Bearing Plates: adjustable, allow study of center distance and backlash effects
- Lubrication: grease or gear oil, influences vibration signal
- Housing: equipped with sensor holes for vibration experiments
- Transparent Cover: allows observation of gear operation without interrupting measurements
- Loading Capability: brake and load unit required to apply load (available separately)
- System Integration: mounts onto base plate of machinery diagnostic system
- Reference Standard: reference profile to DIN 867
Experiments
- Identification of gear damage from vibration behavior
- Influence of gearing type: spur toothed, helical
- Identifying the location of damage
- Impact of lubrication on performance
- Effects of center distance and backlash
- Interpretation and comprehension of frequency spectra
- Utilization of a computerized vibration analyzer
Construction and Design
The Damage to Gears Kit - Vibrano X - 13 is built around a gear unit with two shafts and a transmission ratio of 1:3. The centre distance is adjustable, and the reference profile conforms to DIN 867. The kit includes spur toothed gear sets with a gear wheel of 75 teeth and pinion of 25 teeth, each at module m=2mm, as well as helical gear sets of the same tooth counts and module, featuring a helix angle of 10°.
The housing is equipped with sensor holes to facilitate vibration experiments. A transparent housing cover allows observation of gear operation without interrupting measurements. Adjustable bearing plates allow the effects of center distance and backlash to be studied. Gears can be lubricated with either grease or oil, with lubrication type influencing the vibration signal. This Damage to Gears Kit mounts onto the base plate of the machinery diagnostic system and requires a brake and load unit, available separately, to apply load during testing.
Scope of Delivery
- 1 Gearbox
- 1 Transparent housing cover
- 1 Housing cover with sensor holes
- 4 Gear wheels
- 4 Pinions
- 1 Instruction Manual
Standards & Compliance
- Manufactured under ISO 9001:2015 Quality Management System
- CE Marking - European Conformity where applicable
- Supplied with calibration certificate, operation manual, and experiment guide
- 12-month manufacturer's warranty (parts & labour from installation)
Ordering & Delivery
- Incoterms: CIF to destination seaport, FOB Mundra/Nhava Sheva, or Ex-Works Ambala
- Lead time: 3–5 weeks production + sea transit to destination
- Payment: LC (Letter of Credit) or T/T bank transfer against proforma invoice
- Documentation: commercial invoice, packing list, bill of lading, certificate of origin, insurance certificate
Frequently Asked Questions
Q: What does the Damage to Gears Kit - Vibrano X - 13 simulate?
A: It simulates typical gear damage and studies its impact on vibration characteristics, using both damaged and undamaged gear sets for comparison.
Q: What gearing types are included?
A: The kit demonstrates both spur-toothed and helical gearing, each with a gear wheel of 75 teeth and pinion of 25 teeth at module m=2mm. The helical gears feature a 10° helix angle.
Q: How many gear sets are provided?
A: The kit includes 2 sets of damaged gears and 2 sets of undamaged gears for comparative vibration study.
Q: How is load applied during experiments?
A: A brake and load unit, available separately, is required to apply load to the gear unit.
Q: What equipment is needed to measure and analyze the experiments?
A: A computerized vibration analyzer is essential, including all required sensors, a measuring amplifier, and analysis software.