Refrigeration Compressor Fault Simulator | PolarX - 572
Product Overview
The Refrigeration Compressor Fault Simulator PolarX - 572 trains students to detect electrical issues in refrigeration systems using a real refrigerant compressor from practice (approx. 850W). This Refrigeration Compressor Fault Simulator enables simulation of faults including motor coil fracture, operating capacitor short circuit, welded start-up relay contacts, and condenser or evaporator fan faults. Electrical components, including start-up capacitor, operating capacitor, and bimetallic overheat protection, are wired and clearly visible, monitored by 5 Type-k temperature sensors. Optional LABVIEW-based DAQ software supports automated data measurement.
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Technical Specifications
Refrigeration Compressor Fault Simulator PolarX - 572, Technical Specifications
| Component | Type / Detail |
|---|---|
| Training Series | Practical series for training mechatronics engineers for refrigeration |
| Investigation Focus | Electrical components for the operation of a refrigerant compressor |
| Compressor | Real refrigerant compressor from practice |
| Safety Devices | General safety devices mounted clearly visible |
| Condenser | Fan Cool, Continuous Tubing and External Finned |
| Evaporator | Forced Air, Heat Absorbed, Continuous Tubing and External Finned |
| Expansion Valve | Thermostatic |
Technical Data
Refrigerant Compressor
| Parameter | Value |
|---|---|
| Power Consumption | approx. 850W |
Electrical Components for the Compressor
| Component | Detail |
|---|---|
| Start-up Capacitor | Included |
| Start-up Relay | Included |
| Operating Capacitor | Included |
| Overheat Protection | Bimetallic |
General Safety Devices
| Component | Detail |
|---|---|
| Main Contactor | Included |
Refrigerant Pressure Gauges
| Parameter | Value |
|---|---|
| Suction Side (low pressure gauge) | -1~16bar |
| Delivery Side (high pressure gauge) | -1~25bar |
Pressure Safety Switch
| Side | Value |
|---|---|
| Delivery Side | Not specified |
| Suction Side | Not specified |
Temperature Sensor
| Parameter | Value |
|---|---|
| Range | -40~400°C |
| Type | Type-k |
| Total | 05 |
Digital Multifunctional Power Meter
| Parameter | Value |
|---|---|
| Range of AC Volt | 0~500 volts |
| Range of AC Ampere | 0~40 Ampere |
Filter Drier
| Parameter | Value |
|---|---|
| Maximum Working Pressure | 450psig |
Liquid Receiver
| Parameter | Value |
|---|---|
| Maximum Working Pressure | 450psig |
| Capacity | 1.2L |
Key Features
Key Features
- Training Focus: Refrigeration Compressor Fault Simulator for electrical fault diagnosis in refrigeration systems
- Compressor: Real refrigerant compressor from practice, approx. 850W power consumption
- Fault Simulation: Motor coil fracture, short circuit in operating capacitor, welded start-up relay contacts
- Safety Devices: Main contactor and other protection devices clearly visible
- Electrical Components: Start-up capacitor, start-up relay, operating capacitor, bimetallic overheat protection
- Diagnostic Testing: Voltages and resistances tested using multimeter (not provided)
- Temperature Sensors: 5 x Type-k, range -40~400°C
- Condenser: Fan cool, continuous tubing and external finned
- Evaporator: Forced air, continuous tubing and external finned
- Expansion Valve: Thermostatic type
Experiments
- Read and understand electrical circuit diagrams
- Electrical connection of refrigerant compressors
- Fault finding in electrical components: in idle state, under mains voltage, condenser fan fault, evaporator fan fault, frosting and defrosting mode faults, high pressure and low pressure faults in condenser and evaporator respectively, reverse cycle for defrosting
- Design and operation of the electrical components of a refrigerant compressor: overheat protection, over voltage protection, main contactor
Construction and Design
The Refrigeration Compressor Fault Simulator PolarX - 572 is built around a real refrigerant compressor from practice, with all electrical components wired and clearly visible on a panel. General safety devices, including the main contactor, are mounted for easy visibility. The system includes a condenser with fan cool, continuous tubing and external fins, an evaporator with forced air and continuous tubing, and a thermostatic expansion valve. The unit is part of the practical training series for mechatronics engineers specializing in refrigeration.
Software
PolarX - 572 (optional). A DAQ software package, specially designed in National Instruments LABVIEW environment, measures and calculates the results of the apparatus. The software is optional. When the software is used, a set of electronic sensors is included. The software can be run on any Windows environment.
Scope of Delivery
- 1 experimental module
- 1 instruction manual
Standards & Compliance
- Manufactured under ISO 9001:2015 Quality Management System
- CE Marking - European Conformity where applicable
- Supplied with calibration certificate, operation manual, and experiment guide
- 12-month manufacturer's warranty (parts & labour from installation)
Ordering & Delivery
- Incoterms: CIF to destination seaport, FOB Mundra/Nhava Sheva, or Ex-Works Ambala
- Lead time: 3–5 weeks production + sea transit to destination
- Payment: LC (Letter of Credit) or T/T bank transfer against proforma invoice
- Documentation: commercial invoice, packing list, bill of lading, certificate of origin, insurance certificate
Frequently Asked Questions
Q: What faults can be simulated on the Refrigeration Compressor Fault Simulator PolarX - 572?
A: Faults include motor coil fracture, short circuit in the operational capacitor, and welded contacts in the start-up relay, along with condenser fan fault, evaporator fan fault, and frosting/defrosting mode faults.
Q: What electrical components does the unit examine?
A: Start-up capacitor, start-up relay, operating capacitor, and bimetallic overheat protection, along with general safety devices like the main contactor.
Q: Is a multimeter included for defect testing?
A: No. Voltages and resistances can be tested using a multimeter, which is not provided.
Q: How many temperature sensors are included?
A: The unit includes 5 Type-k temperature sensors with a range of -40~400°C.
Q: Is the DAQ software required to operate the unit?
A: No. The PolarX - 572 software is optional, and a set of electronic sensors is included when the software is used.