Spray Dryer | NutriForge – 01
The Spray Dryer NutriForge – 01 converts liquid substances into free-flowing, nearly spherical dry powder with minimal thermal shock. This Spray Dryer operates in downward co-current mode with a 3kW heater and drying airflow up to 75 m³/h. It features digital temperature control, a manual jet de-blocking device, and stainless steel, PVC, and glass construction. The unit supports agglomeration, micro-encapsulation, and englobulation techniques across a wide range of materials.
The Spray Dryer NutriForge – 01 minimizes potential contamination through its spray assembly structure and design, resulting in a free-flowing, nearly spherical powder. This Spray Dryer delivers substance in liquid form and dries it into a fine powder with little thermal shock. It supports agglomeration, micro-encapsulation, and englobulation techniques.
Product Overview
The spray assembly’s structure and design minimize any potential contamination and result in a free-flowing, nearly spherical powder. The substance is delivered in liquid form during the spray-drying process and leaves as a dry, fine powder.
There is little thermal shock. The procedure, which involves using filmogen to bind the fine product into tiny balls, can be utilized for powder coating (agglomeration). Micro-encapsulation and englobulation are two other techniques where spray drying is effective.
A heated air stream is in contact with a fine jet of the liquid to be dried. This drives the solid particles into the cyclone separator while also evaporating the spray moisture. The exhaust vapor is sent to the outside atmosphere or a fume/dust extractor, and the solids are collected in a sample jar at the foot of the cyclone. This design is central to how the Spray Dryer achieves consistent powder quality.
Spray Dryer NutriForge – 01, Technical Specifications
| Specification | Detail |
|---|---|
| Unit Type | Floor standing spray dryer for processing aqueous emulsions, solutions, suspensions and colloids |
| Operation Mode | Downward co-current operation (a fine jet of the liquid is brought into contact with a hot air stream) |
| Jet De-blocking | Manual jet de-blocking device incorporated |
| Delivery Condition | Unit supplied complete, ready for operation |
| Materials of Construction | Stainless steel, PVC, and glass |
| Dryer Components | Glass with gasket-free ground glass flanges |
| Inlet Temperature Display | Digital controller and display |
| Outlet Temperature Display | Digital display |
| Pump Speed Control | Rotary knob |
| Switches | On/off switches for the blower, heater, and mains supply |
Technical Data
Product Flow Rate
| Parameter | Value |
|---|---|
| Range | 0~1.5L/h |
Air Inlet Temperature
| Parameter | Value |
|---|---|
| Range | 0~200°C |
Heater
| Parameter | Value |
|---|---|
| Capacity | 3kW |
Drying Airflow
| Parameter | Value |
|---|---|
| Range | up to 75 m³/h |
Jet
| Parameter | Value |
|---|---|
| Diameter | 0.4~0.6mm |
Key Features
- Unit Type: floor standing, for aqueous emulsions, solutions, suspensions, and colloids
- Operation Mode: downward co-current
- Jet De-blocking: manual device incorporated
- Materials: stainless steel, PVC, and glass
- Dryer Components: glass with gasket-free ground glass flanges
- Temperature Control: digital controller and display for inlet, digital display for outlet
- Pump Control: rotary knob for speed adjustment
- Switches: on/off for blower, heater, and mains supply
- Product Flow Rate: 0~1.5L/h
- Heater Capacity: 3kW, part of this Spray Dryer
Experiments
- To dry the powder slurry in a continuous process and create granulated powder of desired quality
- This technique has successfully processed materials in the following areas: beverages, flavors and colorings, milk and egg products, plant and vegetable extracts, pharmaceuticals, heat sensitive materials, plastics, perfumes, dyestuffs, ceramics and advanced materials, soaps and detergents, textiles, foodstuffs, adhesives, and detergent powder
Construction and Design
The Spray Dryer NutriForge – 01 is a floor standing unit built for processing aqueous emulsions, solutions, suspensions, and colloids. It operates in downward co-current mode, bringing a fine jet of liquid into contact with a hot air stream. The jet has a diameter of 0.4 to 0.6mm. A manual jet de-blocking device is incorporated into the design. Materials of construction include stainless steel, PVC, and glass, with dryer components made of glass featuring gasket-free ground glass flanges. A digital controller and display show inlet temperature, ranged 0 to 200°C, while a separate digital display shows outlet temperature. A 3kW heater and drying airflow of up to 75 m³/h drive the drying process. A rotary knob controls pump speed, and on/off switches operate the blower, heater, and mains supply. The unit is supplied complete and ready for operation.
Scope of Delivery
- 1 experimental module
- 1 instruction manual
Q: What is the Spray Dryer NutriForge – 01 used for?
A: It is used to dry powder slurry in a continuous process, creating granulated powder of desired quality, and can process materials including beverages, pharmaceuticals, plastics, foodstuffs, and detergent powder.
Q: What is the product flow rate range?
A: The product flow rate ranges from 0 to 1.5L/h.
Q: What materials is the Spray Dryer made of?
A: The unit is constructed from stainless steel, PVC, and glass, with dryer components made of glass featuring gasket-free ground glass flanges.
Q: What is the air inlet temperature range?
A: The air inlet temperature ranges from 0 to 200°C.
Q: What is the jet diameter used in the spray assembly?
A: The jet diameter ranges from 0.4 to 0.6mm.
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