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Automated Filtration Pilot Plant – HydraNexis HNX 02
The Automated Filtration Pilot Plant (HydraNexis HNX 02) by SCIENTICO is a laboratory-scale water treatment system demonstrating sand filtration and activated carbon adsorption. It enables controlled study of mechanical and chemical filtration processes with automated monitoring. Designed for engineering education and research, the system supports adsorption, turbidity, and flow analysis. Built for reliable operation, it is suitable for domestic and international supply.
The Automated Filtration Pilot Plant (HydraNexis HNX 02) is a laboratory and pilot-scale water treatment system designed to demonstrate mechanical and chemical filtration processes. Manufactured by SCIENTICO under the HydraNexis series, this unit is intended for engineering education, environmental laboratories, and water treatment process studies. It enables controlled evaluation of sand filtration and activated carbon adsorption under automated operating conditions.
Product Overview
The HydraNexis HNX 02 pilot plant operates on the principles of depth filtration and adsorption for the removal of suspended and dissolved contaminants from water. Raw water is circulated from a feed tank through two transparent filtration vessels arranged in series. The first stage uses a graded sand filter to remove suspended particles such as silt and metallic particulates. The second stage employs an activated carbon filter designed to remove color, odor, and organic matter through adsorption.
A centrifugal pump maintains controlled flow through the system, and treated water is collected in a product tank for sampling and laboratory analysis. Instrumentation such as pressure gauges, flow measurement devices, and turbidity sensors enables performance monitoring. Optional PID control and data acquisition software support automated operation and detailed process evaluation.
| Component | Specification |
|---|---|
| Filter Tanks | Quantity: 2; Construction: Transparent; Material: Borosilicate Glass; Volume: 50 L each |
| Filter Type | One Sand Filter; One Activated Carbon Filter |
| Feed Tank | Quantity: 1; Material: Stainless Steel; Volume: 200 L |
| Product Tank | Quantity: 1; Material: Stainless Steel; Volume: 200 L |
| Disinfectant & Flocculent Tanks | Quantity: 2; Material: Stainless Steel; Volume: 120 L each |
| Feed Pump | Type: Centrifugal; Flowrate: 0–50 LPM; Head: 13 m |
| Metering Pumps | Type: Diaphragm; Quantity: 2; Range: 0–4 LPH |
| Flowmeter | Type: Variable Area Rotameter; Range: 0–36 LPM |
| Pressure Gauges | Quantity: 5; Range: 0–4 bar |
| Pressure Switches | Quantity: 2; Set Point: 3 bar |
| Turbidity Measurement | Range: 0–2000 NTU; Self-cleaning sensor with transmitter and display |
| Temperature Measurement | Range: -100 to 400 °C; K-type thermocouple with electronic indicator |
| Optional Instrumentation | Flow Sensor with DAQ, PID Control |
| Software | HNX 02 SW DAQ Software (Optional), LABVIEW-based |
Key Features
- Integrated sand filtration and activated carbon adsorption system
- Transparent filter vessels for visual inspection of filtration behavior
- Automated operation with optional PID control
- Comprehensive instrumentation for flow, pressure, turbidity, and temperature
- Suitable for adsorption and filtration performance analysis
- Stable and repeatable operating conditions for laboratory studies
Applications
- Environmental engineering laboratory experiments
- Water and wastewater filtration studies
- Adsorption process evaluation using activated carbon
- Training systems for filtration and adsorption principles
- Pilot-scale testing of filtration parameters
- Academic and research-based water treatment analysis
Construction & System Design
The HydraNexis HNX 02 pilot plant is built on a stainless steel framework with castors for mobility and stability. The process flow diagram is displayed on the front panel for instructional clarity. Borosilicate glass filter tanks allow observation of filtration and adsorption processes, while stainless steel tanks ensure durability and chemical compatibility. The system design emphasizes safety, operational clarity, and long-term reliability, aligning with export-grade manufacturing practices.
Export & Supply Capability
SCIENTICO manufactures the Automated Filtration Pilot Plant HydraNexis HNX 02 for supply to educational institutions, laboratories, and industrial users in domestic and international markets. The unit is suitable for export with standard packaging, operating manuals, and technical documentation. Optional configurations and instrumentation can be provided based on application requirements.
Q1. What processes are demonstrated by the Automated Filtration Pilot Plant?
The system demonstrates mechanical filtration using sand filters and chemical adsorption using activated carbon filters.
Q2. What contaminants can be studied using this pilot plant?
The unit allows evaluation of suspended solids, turbidity, color, odor, and organic matter removal from water.
Q3. Is the system suitable for automated operation?
Yes, optional PID control and DAQ software enable automated operation and data acquisition.
Q4. Can laboratory samples be collected during operation?
Yes, treated water is collected in a product tank from which samples can be extracted for laboratory analysis.
Q5. Is the HydraNexis HNX 02 suitable for international supply?
Yes, the system is manufactured by SCIENTICO with export suitability, including documentation and optional customization.
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