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Anaerobic Water Treatment Pilot Plant – HydraNexis HNX 04
The Anaerobic Water Treatment Pilot Plant (HydraNexis HNX 04) by SCIENTICO is a laboratory-scale system for studying anaerobic digestion and UASB reactor performance. It enables controlled evaluation of organic matter degradation, biogas generation, and biological treatment efficiency. Designed for engineering education and research, the system supports monitoring of key biological and process parameters. Built for reliable operation, it is suitable for domestic and international supply.
The Anaerobic Water Treatment Pilot Plant (HydraNexis HNX 04) is a laboratory and pilot-scale system designed to demonstrate anaerobic degradation of organic pollutants in wastewater. Manufactured by SCIENTICO under the HydraNexis series, this unit is intended for environmental engineering education, research laboratories, and process optimization studies. It enables controlled investigation of anaerobic digestion and biogas generation under measurable operating conditions.
Product Overview
The HydraNexis HNX 04 pilot plant operates on the principle of anaerobic biological treatment, where organic matter is degraded by anaerobic microorganisms in the absence of oxygen. The process results in the conversion of organic compounds into biogas, primarily composed of methane and carbon dioxide.
Raw water is initially pumped into a stirred tank, where acidification occurs and long-chain organic compounds are converted into short-chain compounds by anaerobic microbes. Biomass generated in this stage is separated from the water in a secondary clarifier, with the option of recirculating the sludge back to the stirred tank to maintain microbial concentration. The pretreated water then enters an Up flow Anaerobic Sludge Blanket (UASB) reactor, where the anaerobic degradation process is completed. The UASB reactor features a bottom-to-top flow pattern and an internal separation system that retains biomass while separating treated water and biogas. Treated water exits from the top and is collected in a product tank, while the biogas can be stored or safely released. Operating parameters such as temperature, pH, redox potential (RH), flow velocity, and recycle ratio can be monitored and controlled.
| Component | Specification |
|---|---|
| Feed Tank | Material: Stainless Steel; Volume: 600 L |
| Anaerobic Digester (UASB) | Material: Stainless Steel; Volume: 200 L; Process: Anaerobic |
| Heating System | Type: Shell and Tube; Heated Medium: Thermal Oil; Control: Digital Temperature |
| Heater Rating | Temperature Range: 0–180 °C; Power: 6 kW |
| Feed & Recycle Pumps | Type: Screw; Material: Stainless Steel; Flow: 0–60 LPH |
| Compressor | Type: Double Acting Piston; Purpose: Agitation; Flow: 0–1200 LPH |
| Flowmeters (Liquid) | Quantity: 2; Range: 0–1 LPM (Feed and Recirculation) |
| Air Flowmeter | Quantity: 1; Range: 0–1 m³/h |
| Sensors | pH: 0–14; RH: -1500 to +1500 mV |
| Differential Pressure Sensor | Range: 0–2500 Pa |
| Measuring Ranges | Temperature: -100 to 400 °C; Pressure: 100 mWC |
| Control & Monitoring | Microprocessor-controlled pH and RH meters |
| Optional Instrumentation | Electronic flow transmitters and indicators |
| Software | HNX 04 DAQ Software (Optional), LABVIEW-based |
Key Features
- Demonstrates complete anaerobic water treatment using UASB reactor technology
- Controlled generation and separation of biogas during anaerobic digestion
- Stainless steel construction for durability and chemical compatibility
- Measurement and control of critical parameters such as pH, RH, temperature, and flow
- Sludge recirculation for maintaining stable biological activity
- Optional PID control and data acquisition for advanced process analysis
Applications
- Environmental and civil engineering laboratory experiments
- Anaerobic digestion and wastewater treatment studies
- Training on UASB reactor operation and design principles
- Research on biogas generation and anaerobic process optimization
- Pilot-scale evaluation of organic load and sludge loading effects
- Academic studies on biological water purification technology
Construction & System Design
The HydraNexis HNX 04 pilot plant is mounted on a stainless steel framework with castors, providing stability and ease of movement. A clearly displayed process flow diagram on the front panel supports instructional and operational clarity. All major process components, including the digester, tanks, pumps, and piping, are constructed from stainless steel to ensure long service life and safe operation. Integrated safety elements such as pressure control valves, differential pressure monitoring, and an emergency push button enhance operational reliability. The system reflects export-grade manufacturing standards suitable for laboratory and pilot installations.
Export & Supply Capability
SCIENTICO manufactures the Anaerobic Water Treatment Pilot Plant HydraNexis HNX 04 for supply to engineering institutions, research organizations, and water treatment training centers worldwide. The system is suitable for international shipment with standard export packaging, technical documentation, and instruction manuals. Optional instrumentation and software configurations can be provided based on project or curriculum requirements.
Q1. What process does the Anaerobic Water Treatment Pilot Plant demonstrate?
It demonstrates anaerobic biological treatment of wastewater using a stirred tank and UASB reactor, including biogas generation.
Q2. What type of biogas is produced in the system?
The biogas primarily consists of methane and carbon dioxide generated during anaerobic degradation of organic matter.
Q3. Which operating parameters can be monitored and controlled?
Key parameters include temperature, pH, redox potential (RH), flow rate, recycle ratio, and pressure within the digester.
Q4. What is the role of sludge recirculation in the process?
Sludge recirculation helps maintain a high concentration of active biomass, improving treatment stability and efficiency.
Q5. Is the HydraNexis HNX 04 suitable for export and international use?
Yes, the system is manufactured by SCIENTICO for export and is supplied with appropriate documentation and optional customization support.
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