Biodiesel Process Trainer | RVX 125
The Biodiesel Process Trainer RVX 125 produces biodiesel from raw vegetable oil through two-stage production with mixing, heating, decantation, and washing. This biodiesel process trainer features 10L glass reactor with 1.5 kW adjustable heating, dual pump systems, ion exchange resin purification, and digital balances for mass measurement. Control panel integrates temperature display, pump regulation, and load measurement for complete process monitoring.
The Biodiesel Process Trainer RVX 125 is an educational apparatus for studying biodiesel production from raw vegetable oils through two defined process stages. This biodiesel process trainer allows investigation of production parameters, process variables, and biodiesel quality assessment using mixing, reaction, separation, and washing techniques.
Product Overview
The RVX 125 biodiesel process trainer produces biodiesel from raw vegetable oil through two stages: Stage I mixes raw materials with stirring and homogenous heating in a 10L glass reactor with temperature control. Stage II separates products through two-phase decantation and washing via ion exchange resin. The system includes a 30L oil tank with mesh filter, positive displacement dosing pump for methylate addition at 20 LPH, single-phase recirculation pump for diesel at 25 L/min, and integrated separation tanks for glycerin and biodiesel collection. Stainless steel construction with polymer hoses rated for fuels ensures durability. Digital balances measure biodiesel and glycerin mass. Temperature sensor with digital display monitors reactor conditions. Ion exchange resin purification compartment provides washing. Control panel integrates heating element switch, pump regulator valve, and load displays. Mobile design with wheels enables easy repositioning. Optional DAQ software in LABVIEW transmits measurement data to PC.
Biodiesel Process Trainer RVX 125 — Technical Specifications
| Parameter | Value |
|---|---|
| Reactor Capacity | 10L glass vessel |
| Heating Element | 1.5 kW infinitely adjustable |
| Oil Tank Capacity | 30L polyethylene |
| Recirculation Pump Type | Single-phase pump for diesel oil |
| Recirculation Pump Flow | Maximum 25 L/min |
| Recirculation Pump Head | Maximum 10m |
| Dosing Pump Type | Positive displacement diaphragm pump |
| Dosing Pump Flow | Maximum 20 LPH |
| Dosing Pump Head | Maximum 10m |
| Methylate Tank Capacity | 5L polyethylene |
| Glycerin Tank Capacity | 5L polyethylene |
| Biodiesel Tank Capacity | 10L polyethylene |
| Filter Type | Cellulose, 10 micron pore size |
| Biodiesel Balance Range | 0 to 200 Kg |
| Glycerin Balance Range | 0 to 50 Kg |
| pH Meter Range | 0 to 14 pH (optional) |
| Temperature Sensor | K-type with digital display |
| Construction Material | Stainless steel, polyethylene, polymer hoses |
Technical Data
Reactor Tank:
- Vessel: glass, fuel resistant
- Capacity: 10L
- Heating element: 1.5 kW, infinitely adjustable
- Temperature sensor: K-type
- Lower outlet for decantation
- Glycerin outlet tube and drain tap: stainless steel
Pumps:
- Recirculation pump: single-phase for diesel oil, stainless steel interior, fuel-resistant gaskets, 25 L/min maximum flow, 10m maximum head
- Dosing pump: positive displacement diaphragm pump for methylate, 20 LPH maximum flow, 10m maximum head
Oil Tank:
- Material: high-density polyethylene, fuel resistant
- Capacity: 30L
- Mesh filter for solid particles
Methylate Tank:
- Material: high-density polyethylene, chemical resistant
- Capacity: 5L with graduated volumetric scale
- Lower tap for flow regulation
Glycerin Tank:
- Material: high-density polyethylene, fuel resistant
- Capacity: 5L
- Lower tap with adjustable flow
- Graduated scale
Biodiesel Tank:
- Material: high-density polyethylene, fuel resistant
- Capacity: 10L
- Lower tap with adjustable flow
- Graduated scale
Instrumentation:
- Digital balance for biodiesel: 0 to 200 Kg range
- Digital balance for glycerin: 0 to 50 Kg range
- pH meter: 0 to 14 range (optional)
- Temperature digital display
- Heating element switch and control
- Pump switch with regulator valve 0 to 100%
Key Features
- Complete Production Cycle: Biodiesel process trainer covers two-stage production from raw vegetable oil to finished biodiesel
- Precise Temperature Control: 1.5 kW infinitely adjustable heating element with K-type temperature sensor and digital display
- Dual Pump System: Recirculation pump at 25 L/min and positive displacement dosing pump at 20 LPH for independent flow control
- Quality Assessment Tools: Digital balances measure biodiesel and glycerin mass, pH meter monitors product quality
- Ion Exchange Purification: Integrated resin compartment provides washing stage for biodiesel refinement
- Fuel-Resistant Materials: Stainless steel construction with polymer hoses rated for fuels and chemicals
- Two-Phase Separation: Conical reactor design enables efficient decantation of glycerin from biodiesel
- Mobile Design: Integrated wheels facilitate relocation and repositioning
Experiments
- Biodiesel production from raw vegetable oil
- Two-stage production process investigation
- Parameter effects on biodiesel quality
- Mixing and homogenous heating techniques
- Two-phase decantation separation
- Ion exchange resin washing process
- Biodiesel mass measurement and yield calculation
- Glycerin recovery and measurement
- Product quality assessment via pH analysis
- Process efficiency evaluation
Construction and Design
The Biodiesel Process Trainer RVX 125 features a 10L glass reactor vessel with fuel-resistant construction and lower outlet for decantation. Stainless steel construction elements include glycerin outlet tube and drain taps. A 1.5 kW infinitely adjustable heating element with K-type temperature sensor maintains precise reaction conditions. Separate 30L oil tank with mesh filter supplies feed material. Positive displacement dosing pump adds methylate at controlled rates. Single-phase recirculation pump drives product through Venturi tube and cellulose filter with 10 micron pore size. Ion exchange resin compartment provides purification. Methylate, glycerin, and biodiesel collection tanks use high-density polyethylene construction with graduated scales. Control panel integrates heating switch, pump regulator valve, temperature display, and weight displays for both product streams. Recirculation hose uses fuel-specific polymer. Mobile wheels enable repositioning.
Software
DAQ software in National Instruments LABVIEW environment (optional). Measures and calculates apparatus results. Runs on any Windows environment.
Scope of Delivery
- 1 Experimental unit
- 1 Instruction manual
Q: What is the production capacity of the Biodiesel Process Trainer RVX 125?
A: The reactor capacity is 10L, with 30L oil tank supply. Digital balances measure biodiesel output up to 200 Kg and glycerin up to 50 Kg for yield assessment.
Q: How does the Biodiesel Process Trainer RVX 125 achieve separation?
A: Two-phase decantation occurs through the conical reactor design, followed by ion exchange resin washing in the purification compartment for product refinement.
Q: What temperature control does the Biodiesel Process Trainer RVX 125 provide?
A: The 1.5 kW heating element is infinitely adjustable with K-type temperature sensor and digital display for precise reaction condition management.
Q: Can the Biodiesel Process Trainer RVX 125 measure product quality?
A: Yes. Digital balances measure biodiesel and glycerin mass, and optional pH meter monitors product quality across 0 to 14 pH range.
Q: Is the Biodiesel Process Trainer RVX 125 mobile?
A: Yes. Integrated wheels facilitate easy repositioning and relocation of the unit within laboratory spaces.
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