Electro-Pneumatics Training System (Basic Level) | MX – 03
The Electro-Pneumatics Training System (Basic Level) MX – 03 provides hands-on training in electro-pneumatic system design and PLC-based control. This Electro-Pneumatics Training System (Basic Level) combines pneumatic actuators, solenoid valves, sensors, and relay logic for practical circuit-building exercises. It covers manual, position-dependent, and time-dependent controls along with fault troubleshooting. Optional simulation software is available for digital circuit design and testing.
The Electro-Pneumatics Training System (Basic Level) MX – 03 is a hands-on setup for learning the principles, components, and applications of electro-pneumatic systems. This Electro-Pneumatics Training System (Basic Level) teaches how electrical signals control pneumatic actuators and valves in industrial automation. It is used in technical education, vocational training, and industrial automation settings.
Product Overview
An electro-pneumatic training system is a device used to teach the principles, components, and applications of electro-pneumatic systems. It is commonly used in technical education, vocational training, and industrial automation.
Electro-pneumatic systems combine electrical and pneumatic components to control and automate industrial processes. These systems use electrical signals to control pneumatic actuators, valves, and other pneumatic devices. They are widely used in manufacturing, robotics, and automation for tasks such as material handling, assembly, and process control.
The Electro-Pneumatics Training System (Basic Level) provides a hands-on learning experience. It allows users to understand the interconnections between electrical and pneumatic components. Users learn to design control circuits, troubleshoot system faults, and program the PLC to perform specific tasks. Working with the system builds practical skills in electro-pneumatic technology, valuable across many industrial sectors.
Electro-Pneumatics Training System (Basic Level) MX – 03, Technical Specifications
| Sr. No. | Module Name | Qty | |
|---|---|---|---|
| 1 | Pneumatic basic working table (single side) | 1 | |
| 2 | Service Unit | 1 | |
| 3 | Air distributor | 1 | |
| 4 | Single-acting cylinder | 1 | |
| 5 | Double-acting cylinder with cushion | 2 | |
| 6 | PLC Module | 1 | |
| 7 | One-way flow control valve | 2 | |
| 8 | 3/2-way solenoid valve (N/C) | 1 | |
| 9 | 5/2-way single solenoid valve | 2 | |
| 10 | 5/2-way double solenoid valve | 2 | |
| 11 | Pressure switch | 1 | |
| 12 | Push-button switch set | 1 | |
| 13 | Relay, 3-fold | 2 | |
| 14 | Pilot lamp & buzzer unit | 1 | |
| 15 | Limit switch, electrical, left-actuated | 2 | |
| 16 | Limit switch, electrical, right-actuated | 2 | |
| 17 | Digital Time Relay | 1 | |
| 18 | Digital Counter (electrical) | 1 | |
| 19 | Inductive Sensor | 1 | |
| 20 | Capacitive Sensor | 1 | |
| 21 | Optical Sensor | 1 | |
| 22 | Plastic Pipe (1M) | 10 | |
| 23 | Pipe cutter | 1 | |
| 24 | Cable set | 1 | |
| 25 | Power supply | 1 | |
| 26 | 4mm electric cable hanger | 1 | |
| 27 | Air compressor | 1 |
Key Features
- Training System Type: Electro-Pneumatics Training System (Basic Level), model MX – 03
- PLC Integration: PLC operated pneumatic platform
- Control Circuit Design: manual, position-dependent, and logical AND/OR controls
- Solenoid Valve Range: 3/2-way (N/C) and 5/2-way single and double solenoid valves
- Sensor Suite: inductive, capacitive, and optical sensors included
- Relay Logic: 3-fold relays and electrical latching circuits
- Position Monitoring: left- and right-actuated electrical limit switches
- Timer Control: digital time relay for time-dependent controls
- Feedback Devices: pilot lamp and buzzer unit for operating status
- Pressure Monitoring: pressure switch included
- Cylinder Types: single-acting and double-acting (with cushion) cylinders
- Component Count: 27 module/component line items included
- Simulation Software: optional ISO 1219-1:1991/2012 and 1219-2:1991/2012 compliant software, model MX – 03
Experiments
- Physical principles of electrical systems and pneumatics
- PLC operated pneumatic platform
- Function and use of electro-pneumatic components
- Recognizing and drawing of electro-pneumatic symbols
- Representation of motion sequences and operating status
- Drawing of pneumatic and electrical circuit diagrams
- Direct and indirect manual controls
- Direct and indirect position-dependent controls
- Logical AND/OR function of switch-on signals
- Representing motion sequences and switching states
- Constructing control system using relays
- Electrical latching circuits
- Application and function of 3/2 and 5/2-way solenoid valves
- Analyzing circuits
- Function and application of limit switches
- End-position monitoring using electronic proximity sensors
- Realizing oscillating movement
- Time-dependent controls with timer relays
- Using pressure switches
- Troubleshooting simple electro-pneumatic circuits
Construction and Design
The Electro-Pneumatics Training System (Basic Level) MX – 03 is built around a pneumatic basic working table (single side), model IT-150-T. It integrates a service unit and an air distributor as core components. The system includes a single-acting cylinder and two double-acting cylinders with cushion. A PLC module drives the pneumatic platform. Solenoid valves include 3/2-way (N/C) and 5/2-way single and double solenoid types. Electrical components include a pressure switch, push-button switch set, 3-fold relays, and a pilot lamp and buzzer unit. Left- and right-actuated electrical limit switches provide position feedback. A digital time relay and digital counter support timed and counted operations. Inductive, capacitive, and optical sensors enable proximity and end-position monitoring. Plastic piping, a pipe cutter, a cable set, power supply, cable hanger, and an air compressor complete the physical setup.
Software
Simulation Software MX – 03 (optional). Compliant with ISO 1219-1:1991/2012 and 1219-2:1991/2012 standards. The pneumatic library offers preconfigured components to create, simulate, and troubleshoot different systems. Includes an illustrated pneumatic library with real-looking components to reproduce lab exercises and improve connection skills. Component parameters can be changed to reflect specific applications or assignments. Simulation parameters can be configured to illustrate effects on flow and pressure. Users can create a custom pneumatic library with components and circuits specific to an exercise or laboratory. Digital Twins of hardware trainers/equipment can be created by matching component parameters, with pictures added as a student reference. Component failures can be activated with pre-set conditions or manually using the Troubleshooting feature. The Sizing Sheets module provides applicable equations with parameter definitions for sizing components as needed.
Optional Accessories
- Simulation Software, model MX – 03, ISO 1219-1:1991/2012 and 1219-2:1991/2012 compliant
Q: What is the Electro-Pneumatics Training System (Basic Level) MX – 03 used for?
A: It is used for hands-on training in electro-pneumatic system design, PLC-based control, and troubleshooting, combining electrical and pneumatic components.
Q: Does the system include a PLC?
A: Yes, a PLC Module is included for programming and controlling the pneumatic platform.
Q: What sensors are included?
A: The system includes an inductive sensor, capacitive sensor, and optical sensor for end-position and proximity monitoring.
Q: Is simulation software available with this system?
A: Yes, Simulation Software MX – 03 is available as an optional add-on, compliant with ISO 1219-1:1991/2012 and 1219-2:1991/2012 standards.
Q: What electrical control components does the system include?
A: The system includes push-button switches, 3-fold relays, a pilot lamp and buzzer unit, electrical limit switches, a digital time relay, and a digital counter.
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