Hydraulic Training System (Advance Level) | MX – 04
The Hydraulic Training System (Advance Level) MX – 04 is a sophisticated, comprehensive setup for advanced hydraulics training. This Hydraulic Training System (Advance Level) is designed for higher education institutions, research facilities, and industrial training programs. It comprises 39 modules covering pumps, valves, cylinders, gauges, and accumulators, supporting 30 experiments from basic hydraulic principles to advanced circuit design. An optional simulation software module, is available for circuit simulation and troubleshooting. The system features a sturdy, user friendly, self explanatory design.
The Hydraulic Training System (Advance Level) MX – 04 is a sophisticated, comprehensive setup designed to provide in-depth, advanced training in the field of hydraulics. This Hydraulic Training System (Advance Level) goes beyond the basics, offering a comprehensive understanding of hydraulic systems, their components, and advanced applications.
Product Overview
Advanced hydraulic training systems are typically utilized in higher education institutions, research facilities, and industrial training programs. These environments require a more in-depth understanding of hydraulic systems and advanced applications. The Hydraulic Training System (Advance Level) is beneficial for individuals seeking to expand their knowledge and expertise in hydraulic engineering, automation, control systems, and advanced industrial applications. The system is built around a sturdy design. It is user friendly. It functions as a self explanatory system for structured learning.
Hydraulic Training System (Advance Level) MX – 04, Technical Specifications
| Specification | Detail |
|---|---|
| Model | MX – 04 |
| Level | Advance Level |
| Total Modules Supplied | 39 |
| Optional Simulation Software | |
| Hydraulic Library Compliance (Software) | ISO 1219-1:1991/2012 and ISO 1219-2:1991/2012 |
Technical Data, Modules
| Sr. No. | Module Name | Model | Qty |
|---|---|---|---|
| 1 | Oil Tray | 1 | |
| 2 | Power Unit 1 Pump with Table | 1 | |
| 3 | Flow Measuring Unit | 1 | |
| 4 | Weight | 1 | |
| 5 | Double Acting Cylinder | 1 | |
| 6 | Hydraulic Motor | 1 | |
| 7 | Transparent Double Acting Cylinder | 1 | |
| 8 | Flow meter | 1 | |
| 9 | Measuring Display Unit | 1 | |
| 10 | 4/2 way hand lever valve | 1 | |
| 11 | 4/3 way hand lever valve (PABT blocked) | 1 | |
| 12 | 4/3 way hand lever valve (ABT connected) | 1 | |
| 13 | 4/3 way hand lever valve (PT connected) | 1 | |
| 14 | 3/2 way hand lever valve | 1 | |
| 15 | 2/2 way limit valve | 1 | |
| 16 | Cylinder guide | 1 | |
| 17 | Pressure Relieve Valve (directly acctuated) | 2 | |
| 18 | Pressure Relieve Valve (pilot acctuated) | 1 | |
| 19 | Counter balancing valve | 1 | |
| 20 | 3 way pressure reducing valve | 1 | |
| 21 | Counter balancing valve | 1 | |
| 22 | Shutt off Valve | 1 | |
| 23 | Flow Control Valve | 1 | |
| 24 | One way flow control valve | 1 | |
| 25 | Flow control Valve (pressure compensative) | 1 | |
| 26 | Flow control valve | 1 | |
| 27 | Check Valve (1 bar) | 3 | |
| 28 | Check Valve (5 bar) | 1 | |
| 29 | Flow dividing valve | 1 | |
| 30 | Pilot acctuated check valve | 1 | |
| 31 | Pressure Gauge | 3 | |
| 32 | Pressure gauge with distributor | 3 | |
| 33 | T connectors | 4 | |
| 34 | Accumalator | 1 | |
| 35 | Hose 1500mm | 2 | |
| 36 | Hose 1000mm | 6 | |
| 37 | Hose 600mm | 12 | |
| 38 | Hydraulic Hose Hanger | 1 | |
| 39 | Pressure Remover | 1 |
Key Features
- Design: Sturdy design
- Usability: User friendly
- Learning Format: Self explanatory system
- Training Category: Hydraulic Training System (Advance Level) for advanced hydraulics education
- Application Field: Hydraulic engineering, automation, control systems, industrial applications
- Target Users: Higher education institutions, research facilities, industrial training programs
- Total Modules: 39 modules supplied
- Optional Software: simulation software
Experiments
- Application of Hydraulics
- Physical principles of hydraulics
- Hydraulic symbols and standards
- Types and properties of hydraulic fluids
- Measurement and calculation the characteristics curve of a hydraulic pump
- Measurement of the characteristics curve of a pressure relief valve
- Characteristic curve of a flow control valve
- Flow control valves, directional control valves, non-return valve
- Measurement of times and pressure during advancing and reacting of a cylinder
- Calculations of force and speed
- Basic circuits with single and double acting cylinder
- Difference between pressure relief valves and pressure regulator
- Inbuilt safety measures
- System frame with caster wheel arrangement
- Safety against leakage
- Using 4/3 way valves with different mid positions
- Using the flow control valve in adjusting the speed
- Design and operation of a different circuit
- Use of pilot operated non-return valves
- Pressure sequence control
- Counter balance circuit for tractive loads
- Use of Hydraulic Motors
- Rapid Feed with various directional valves, flow control valves
- Synchronous control of forward and return strokes
- Bypass flow control
- Function and use of a flow dividing valve
- Synchronous control of two cylinders with flow dividing valve
- Design and use the rectifier circuit
- Configuration and description of a sequence control with two cylinders
-
Circuits with hydraulic accumulator
Construction and Design
The Hydraulic Training System (Advance Level) MX – 04 is built on a sturdy design. It uses a system frame with caster wheel arrangement. The system includes inbuilt safety measures. It is engineered for safety against leakage. As a self explanatory Hydraulic Training System (Advance Level), it is structured for user friendly operation in training environments.
Software
Simulation Software (optional)
The Hydraulic library is compliant with ISO 1219-1:1991/2012 and ISO 1219-2:1991/2012 standards. The software allows users to create, simulate, and troubleshoot hydraulic circuits or electro-hydraulic circuits. It offers a wide array of components to create basic to advanced systems or reproduce the Hydraulic trainer.
Users can change any component’s parameters to reflect their own applications or assignments. Simulation parameters such as external loads, leaks, viscosity, and thermal characteristics can be configured to illustrate the effect on flow and pressure. Users can easily create a custom library with required components and circuits specific to an exercise or laboratory.
Users also have access to a Cut-Away library to create cut-away circuits. These circuits can be simulated to display the flow movement within each component.
Users can easily create digital twins of their hardware trainers or equipment, replicating the behaviour of the trainers by matching component parameters. Pictures can also be added as a reference for students.
The troubleshooting feature allows component failures to be activated by pre-set conditions or manually during simulation. Simulation data curves can be visualized on the plotter live during simulation.
Scope of Delivery
Refer to the 39-item Modules list under Technical Data above for the exact scope of delivery (module names, models, and quantities). The Simulation Software is available as an optional addition and is not included as standard.
Q: What is the Hydraulic Training System (Advance Level) MX – 04 used for?
A: It provides in-depth, advanced training in hydraulics for higher education institutions, research facilities, and industrial training programs, covering hydraulic engineering, automation, control systems, and advanced industrial applications.
Q: How many modules are included in the system?
A: The system includes 39 modules, ranging from the Oil Tray and Power Unit to valves, gauges, hoses, and connectors, as listed in the Technical Data table.
Q: Is simulation software available with this system?
A: Yes, the Simulation Software is available as an optional addition. It is compliant with ISO 1219-1:1991/2012 and ISO 1219-2:1991/2012 standards.
Q: What kind of experiments can be performed on this system?
A: The system supports 30 experiments, including hydraulic pump and valve characteristic curves, directional and flow control valve circuits, cylinder synchronization, accumulator circuits, and sequence control setups.
Q: What safety features does the system include?
A: The system includes inbuilt safety measures, a frame with caster wheel arrangement, and safety against leakage.
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