Cake & Depth Filtration Trainer ProzessiX PX-01

The Cake & Depth Filtration Trainer, ProzessiX series, Model PX-01, is a laboratory-scale process engineering equipment designed to demonstrate depth filtration, cake formation, and backwashing in water treatment systems. It enables measurement of pressure distribution, permeability, flow rate, and fluidization behavior.

Equipped with inverted U-tube manometers, rotameter, adjustable flow control, and dedicated backwash pump, the system supports detailed study of Darcy’s law and Micheau diagrams. Manufactured by SCIENTICO, it is suitable for engineering colleges, pilot plants, and export-oriented technical training institutions.

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Category Process Engineering Technology

The Cake & Depth Filtration Trainer is a laboratory-scale process engineering equipment designed to demonstrate depth filtration, cake formation, and filter backwashing in water treatment systems. The unit allows controlled observation of pressure drop, permeability, flow behavior, and fluidization in granular filter beds. Manufactured by SCIENTICO under the series ProzessiX series, Model PX-01, is developed for engineering colleges, technical universities, pilot plants, R&D laboratories, and industrial training centers requiring practical exposure to solid-liquid separation operations.

Product Overview

Depth filtration is a critical unit operation in water treatment processes. In this system, raw water containing suspended particulates is pumped from the top into a vertical filter column. As the contaminated water passes through the filter bed, solid particles are retained within the porous medium. The treated water, known as filtrate, exits from the bottom and is collected in a tank.

As more solids accumulate in the filter bed, hydraulic resistance increases. This results in a measurable rise in pressure loss between the filter inlet and outlet. The reduced flow rate through the bed demonstrates the relationship between pressure drop and permeability, consistent with Darcy’s law.

The trainer is equipped with multiple pressure measuring points along the filter bed. These points are connected via hoses to inverted U-tube manometers, where pressure differences are displayed as water columns. This configuration enables plotting of Micheau diagrams to analyze pressure distribution through the bed. The filter bed can be cleaned by backwashing with treated water, reducing pressure loss and restoring system performance. Flow velocity is adjustable, allowing direct observation of bed expansion and fluidization.

Parameter	Specification
Model	PX-01
Process	Depth filtration and backwash
Filter Inside Diameter	Approx. 40 mm
Total Filter Height	80 mm
Maximum Filter Bed Height	Approx. 60 mm
Flow Rate Range	Up to 50 L/h
Inverted U-Tube Manometer Range	0 to 700 mm WC
Filter Bed Height Measurement	0 to 60 mm
Thermometer Range	10 °C to 100 °C
Valves	4 Ball Valves
Flow Measurement	Rotameter
Pressure Measurement	Differential pressure and inverted U-tube manometers
Flow Velocity	Adjustable
Supply Unit	Separate tank and pump for raw water
Backwash System	Dedicated pump for backwashing
Scope of Delivery	1 Experimental unit, 1 Instruction manual

Key Features

Demonstration of cake and depth filtration processes in a transparent laboratory setup
Visualization of pressure distribution along the filter bed
Inverted U-tube manometers for accurate pressure measurement
Capability to plot Micheau diagrams for hydraulic analysis
Adjustable flow velocity for permeability and pressure loss studies
Integrated rotameter for measuring filtration flow rate
Dedicated pump for backwashing and restoration of filter performance
Direct observation of fluidization and filter bed expansion
Measurement of flow rate, differential pressure, system pressure, and temperature
Sampling capability at relevant system point

Applications

Chemical engineering laboratory experiments on solid-liquid separation
Water and wastewater treatment training modules
Study of Darcy’s law and pressure drop behavior
Determination of filter bed permeability
Fluidization and bed expansion studies
Pilot plant system demonstrations for process engineering education

Construction & System Design

The Cake & Depth Filtration Trainer is designed as a compact vertical filtration unit suitable for laboratory and pilot-scale applications. The filter column includes a visible scale for reading filter bed height and expansion during backwashing.

Multiple pressure tapping points are installed along the filter bed and connected to inverted U-tube manometers using flexible hoses. This allows clear visualization of pressure gradients as water column differences. A differential pressure gauge provides additional monitoring of overall pressure drop.

The system includes a separate supply unit with tank and pump for raw water circulation, along with a dedicated pump for backwashing operations. Four ball valves allow flexible control of flow paths. The rotameter ensures reliable monitoring of filtration flow rate. The construction supports repeated academic use and clear demonstration of filtration dynamics.

Export & Supply Capability

The PX-01 Cake & Depth Filtration Trainer is manufactured by SCIENTICO for supply to domestic and international institutions. The system is suitable for export to engineering colleges, universities, pilot plants, and industrial training centers.

Standard delivery includes the experimental unit and a detailed instruction manual covering operation and experimental procedures. The unit is prepared for safe packaging and transport. Documentation support is provided for institutional procurement and international supply requirements.

Q1. What does the Cake & Depth Filtration Trainer demonstrate?
It demonstrates the principles of depth filtration, cake formation, pressure drop development, permeability, and backwashing in water treatment processes.

Q2. How is pressure measured in the filter bed?
Pressure is measured using multiple tapping points connected to inverted U-tube manometers and a differential pressure gauge, allowing visualization of pressure distribution and total pressure loss.

Q3. What is a Micheau diagram and why is it important?
A Micheau diagram shows the pressure variation along the height of a filter bed. It helps analyze hydraulic resistance and understand filtration behavior under different operating conditions.

Q4. What experiments can be performed with this trainer?
Experiments include studying pressure conditions, verifying Darcy’s law, determining permeability, measuring flow rate, observing fluidization, determining bed expansion, and calculating fluidization velocity.

Q5. How is the filter bed cleaned after operation?
The filter bed is cleaned by backwashing with treated water using a dedicated pump. This reduces accumulated solids and restores filtration performance.

Q6. Who is this system suitable for?
The system is suitable for chemical engineering departments, process engineering laboratories, pilot plants, and industrial training centers focused on solid-liquid separation and water treatment processes.

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The Pipe Friction Apparatus FluidoSurge-X 168 is designed for studying friction losses in pipe flow. It supports experiments under laminar and turbulent conditions using controlled water supply. The setup includes an elevated head tank, test pipe, and manometers for head loss measurement. It is suitable for fluid mechanics laboratory teaching and experimental analysis.

Hydraulic Ram Pump Apparatus | FluidoSurge-X 164

The Hydraulic Ram Pump Apparatus FluidoSurge-X 164 is designed to demonstrate water hammer and hydraulic ram pumping principles. It operates without external power and uses pressure surges to lift water to a higher level. The setup features transparent tanks, adjustable valves, and a visible air vessel for clear observation. It is suitable for fluid mechanics and hydraulic machinery laboratory experiments.

Francis Turbine Apparatus | FluidoSurge-X 160

The Francis Turbine Apparatus FluidoSurge-X 160 is designed for studying reaction turbine principles in fluid mechanics laboratories. It enables measurement of torque, power output, and efficiency of a Francis turbine. The setup features adjustable guide vanes, a band brake loading system, and transparent casing.It operates with a hydraulic bench or laboratory water supply and supports characteristic curve analysis.

Pelton Turbine Apparatus | FluidoSurge-X 156

The Pelton Turbine Apparatus FluidoSurge-X 156 is designed for studying impulse turbine performance in fluid mechanics laboratories. It features a transparent housing with adjustable spear valve and miniature Pelton wheel. The setup enables measurement of speed, torque, power, and efficiency under constant head conditions. It operates with a hydraulic bench or laboratory water supply and supports comprehensive turbine experiments.

Energy Losses in Pipe Apparatus | FluidoSurge-X 148

The Energy Losses in Pipe Apparatus FluidoSurge-X 148 is designed for studying friction and local losses in pipe flow. It enables measurement of pressure losses for laminar and turbulent conditions. The setup includes multiple pipe fittings and a manometer bank for detailed analysis. It operates with a hydraulic bench or laboratory water supply and is suitable for fluid mechanics laboratories.

Inclined Pitot Tube Apparatus | FluidoSurge-X 152

The Inclined Pitot Tube Apparatus FluidoSurge-X 152 is designed for precise velocity and pressure measurement in fluid mechanics laboratories. It uses an inclined manometer for enhanced sensitivity at low pressure differences. The setup supports static and dynamic pressure measurement and velocity profile studies. It is compatible with hydraulic benches and standard laboratory water supplies.

Pitot Tube | FluidoSurge-X 144

The Pitot Tube FluidoSurge-X 144 is designed for velocity and pressure measurement in fluid mechanics laboratories. It enables determination of static and dynamic pressure using a Pitot static tube and manometer. The setup supports velocity profile studies in pipe flow with a transparent acrylic section. It is compatible with hydraulic benches and standard laboratory water supplies.

Free and Forced Vortex Apparatus | FluidoSurge-X 140

The Free and Forced Vortex Apparatus FluidoSurge-X 140 is designed for studying vortex motion in fluid mechanics laboratories. It enables generation and measurement of both free and forced vortices using a transparent acrylic vessel. The setup supports surface profile plotting and velocity measurement with interchangeable orifices and a Pitot tube. It is suitable for academic experiments and verification of vortex flow theory.

Flowmeter Measurement Apparatus | FluidoSurge-X 136

The Flowmeter Measurement Apparatus FluidoSurge-X 136 is designed for comparative study of flow measurement techniques. It integrates a Venturi meter, orifice meter, and rotameter in one laboratory setup. The system allows comparison of flow readings and pressure drops for incompressible fluids. It operates with a hydraulic bench or laboratory water supply and is suitable for fluid mechanics teaching laboratories.

Osborne Reynold’s Apparatus with Manometer | FluidoSurge-X 133

The Osborne Reynold’s Apparatus with Manometer FluidoSurge-X 133 is designed for studying flow regimes in fluid mechanics laboratories. It enables visualization of laminar, transitional, and turbulent flow using dye injection. The system includes U tube and inverted U tube manometers for pressure measurement. It supports Reynolds number determination through volumetric flow analysis and controlled experimentation.

Osborne Reynold’s Apparatus | FluidoSurge-X 132

The Osborne Reynold’s Apparatus FluidoSurge-X 132 is designed to visualize flow regimes in fluid mechanics laboratories. It enables observation of laminar, transitional, and turbulent flow using dye injection. The setup supports Reynolds number determination through volumetric flow measurement. It is suitable for engineering education and demonstration of classical flow behavior.

Orifice Discharge Apparatus | FluidoSurge-X 128

The Orifice Discharge Apparatus FluidoSurge-X 128 is designed for studying discharge characteristics through orifices. It features a transparent Plexiglass tank with adjustable overflow and interchangeable nozzles. The setup enables measurement of jet velocity, diameter, and flow rate using standard instruments. It is suitable for fluid mechanics laboratory teaching and experimental analysis.

Bernoulli’s Theorem Apparatus | FluidoSurge-X 120

The Bernoulli’s Theorem Apparatus FluidoSurge-X 120 is designed for studying pressure and energy variation in flowing fluids. It uses a transparent Venturi with multiple pressure tapping points and a manometer bank. The setup supports converging and diverging flow experiments and discharge coefficient determination. It is suitable for fluid mechanics laboratory teaching and experimental verification of Bernoulli’s principle.

Impact of Jet Apparatus | FluidoSurge-X 124

The Impact of Jet Apparatus FluidoSurge-X 124 is designed for studying jet impact forces in fluid mechanics laboratories. It enables direct measurement of force due to change in momentum of a water jet. The unit includes four interchangeable deflectors with different deflection angles. It operates with a hydraulic bench or standard laboratory water supply for flexible installation.

Orifice Discharge & Free Jet Flow Apparatus | FluidoSurge-X 116

The FluidoSurge-X 116 Orifice Discharge and Free Jet Flow Apparatus is designed for experimental study of jet flow and discharge through orifices. It features a constant head Plexiglas cylinder with interchangeable nozzles. The setup enables measurement of jet velocity, diameter, and trajectory using standard laboratory instruments. It is suitable for fluid mechanics teaching and verification of theoretical flow principles.

Hydrostatic Pressure Apparatus | FluidoSurgeX 112

The FluidoSurgeX 112 Hydrostatic Pressure Apparatus is designed for studying hydrostatic thrust on submerged plane surfaces. It allows measurement of force and moment for vertical and inclined planes. The setup uses a transparent quadrant tank with lever arm and calibrated weights. It supports accurate comparison between experimental results and theoretical hydrostatic analysis.

Metacentric Height Apparatus | FluidoSurgeX 108

The FluidoSurgeX 108 Metacentric Height Apparatus is designed for studying the stability of floating bodies in fluid mechanics laboratories. It allows determination of metacentric height by varying the center of gravity of a floating pontoon. The setup includes a water tank, adjustable sail weight, plumb bob, and tilt indicator. It is suitable for marine engineering and buoyancy related laboratory experiments.

Flow Over Weirs Apparatus with Weir Tank | FluidoSurgeX 107

The FluidoSurgeX 107 Flow Over Weirs Apparatus with Weir Tank is designed for open channel flow experiments in fluid mechanics laboratories. It allows investigation of discharge characteristics over rectangular and V notch weirs. The system includes a corrosion resistant weir tank, stainless steel weir plates, and an adjustable depth gauge. It can be operated using a hydraulic bench or a standard laboratory water supply for flexible installation.

Flow Over Weirs | FluidoSurgeX 104

The FluidoSurgeX 104 Flow Over Weirs apparatus is designed for open channel flow experiments in fluid mechanics laboratories. It is used with a hydraulic bench to study flow over V notch and rectangular weirs. The unit includes stainless steel weir plates and a level gauge for head measurement. It supports accurate determination of flow rate and discharge characteristics during laboratory experiments.

Hydraulic Bench Apparatus with Flowmeter | FluidoSurgeX 105

The SCIENTICO FluidoSurgeX 105 Hydraulic Bench Apparatus with Flowmeter is designed for fundamental fluid mechanics experiments.
It operates on a closed water circuit with a centrifugal pump and stepped measuring tank.
Integrated flowmeters provide direct flow measurement, supported by manual volumetric methods.
An integrated flume and GRP construction make it suitable for routine laboratory teaching and experimentation.

Hydraulic Bench with Series and Parallel Pumps | FluidoSurgeX 104

The SCIENTICO FluidoSurgeX 104 Hydraulic Bench is designed for studying centrifugal pump performance in fluid mechanics laboratories.
It features two centrifugal pumps configurable in single, series, or parallel operation within a closed water circuit.
The system supports volumetric flow measurement, pressure monitoring, and weir experiments.
GRP construction, industrial piping, and integrated instrumentation make it suitable for comprehensive hydraulic studies.

Gravimetric Hydraulic Bench | FluidoSurgeX 103

The SCIENTICO FluidoSurgeX 103 Gravimetric Hydraulic Bench is designed for accurate flow measurement in fluid mechanics laboratories.
It uses a closed water circuit with a centrifugal pump and gravimetric measurement system.
Flow rates are determined using lever based weights or optional digital load cells.
An integrated flow channel supports weir experiments, while reinforced fiberglass construction ensures long term laboratory use.

Digital Hydraulic Bench Apparatus | FluidoSurgeX 102

The SCIENTICO FluidoSurgeX 102 Digital Hydraulic Bench is designed for fundamental fluid mechanics laboratory experiments.
It features a closed water circuit with a centrifugal pump, stepped measuring tank, and digital flowmeter.
The system supports accurate volumetric flow measurement using both manual and digital methods.
An integrated flume enables weir experiments, while GRP construction ensures reliable laboratory performance.

Hydraulic Bench Apparatus | FluidoSurgeX 101

The SCIENTICO FluidoSurgeX 101 Hydraulic Bench Apparatus is a basic laboratory unit for fluid mechanics experiments.
It features a closed water circuit with storage tank, centrifugal pump, and stepped measuring tank.
The system enables accurate volumetric flow rate measurement using tanks and a measuring beaker.
An integrated flume supports weir experiments, while the GRP construction ensures long-term laboratory use.

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