True DCS Trainer | Prozessi PX 28
The True DCS Trainer Prozessi PX 28 teaches Honeywell DCS controller operation, SCADA software and industrial network communication. Features 16 analog inputs/outputs, 32 digital inputs/outputs and 8 control loops. Banana socket panel for manual signal injection and flexible test lead routing. Modbus TCP/IP Ethernet communication. Eight experiments cover controller study, SCADA development, batch and continuous process control. Includes Honeywell SCADA software and sample programs. Standalone industrial panel, 600W x 400D x 1200H mm.
The True DCS Trainer Prozessi PX 28 teaches modern process control using a Honeywell DCS controller combining PLC logic with regulatory control features. This True DCS Trainer covers hybrid controllers, network communication, SCADA/HMI and real-world process integration.
Product Overview
The True DCS Trainer Prozessi PX 28 uses a Honeywell S8 C300 controller with 16 analog inputs, 16 analog outputs, 32 digital inputs, 32 digital outputs and 8 control loops. The standalone industrial control panel includes banana sockets for analog I/O, switches for digital inputs and LED indicators for outputs. Ten test leads with 4mm banana pins allow flexible signal routing. The system supports Modbus TCP/IP over Ethernet and includes Honeywell SCADA software with function-block configuration, drag-and-drop programming and online changes. Sample programs integrate Apex Temperature, Flow, Level and Pressure trainers or external UT321-01 controllers via RS485.
True DCS Trainer Prozessi PX 28 — Technical Specifications
| Specification | Value |
|---|---|
| Product Code | Prozessi PX 28 |
| Control Hardware | Honeywell S8, C300 |
| Analog Inputs | 16 channels |
| Analog Outputs | 16 channels |
| Digital Inputs | 32 channels |
| Digital Outputs | 32 channels |
| Control Loops | 8 |
| Communication | Modbus TCP/IP (Ethernet) |
| Software | Honeywell SCADA Software |
| Configuration | Function-block, Drag-and-drop |
| Panel I/O | Banana sockets (analog), Switches (digital in), Indicators (digital out) |
| Test Leads | 10 with 4mm banana pins |
| Overall Dimensions | 600W x 400D x 1200H mm |
Technical Data
Controller I/O Capacity
| Component | Specification |
|---|---|
| Analog Inputs | 16 channels, 4-20 mA standard |
| Analog Outputs | 16 channels, 4-20 mA standard |
| Digital Inputs | 32 channels, 24VDC logic |
| Digital Outputs | 32 channels, relay or solid-state |
| Control Loops | 8 independent PID loops |
Communication and Networking
| Interface | Protocol |
|---|---|
| Ethernet | Modbus TCP/IP |
| Serial | RS485 (external device integration) |
| OPC Server | For SCADA clients |
Control Panel Features
| Component | Type |
|---|---|
| Analog Input Connections | Banana sockets, 4mm |
| Analog Output Connections | Banana sockets, 4mm |
| Digital Input Control | Toggle switches |
| Digital Output Indication | LED indicators |
| Test Leads | 10 units, 4mm banana pins both ends |
Key Features
- True DCS Trainer: Honeywell industrial controller with 8 control loops
- 16 analog and 16 analog outputs, 32 digital inputs and 32 digital outputs
- Modbus TCP/IP for industrial network communication
- Honeywell SCADA software with function-block programming
- Banana socket interface for easy manual signal injection
- Test leads for flexible analog signal routing
- Online configuration changes without shutdown
- Ready-to-use programs for Apex trainers and external controllers
- Standalone industrial control panel design
Experiments
- Study of Honeywell controller architecture and operation
- SCADA (HMI) software development and runtime
- Ethernet network communication with Honeywell controller
- OPC server communication to SCADA clients
- Modbus TCP/IP protocol implementation
- Batch process control using control panel I/O
- Continuous regulatory process control
- Direct control of connected external processes
Construction and Design
The True DCS Trainer Prozessi PX 28 is built in an industrial control panel (600W x 400D x 1200H mm) housing the Honeywell S8 C300 DCS controller. Front panel banana sockets provide direct access to all 16 analog inputs and outputs for manual signal injection. Toggle switches control 32 digital inputs. LED indicators display the status of 32 digital outputs. Ten test leads with 4mm banana pins enable flexible signal routing between the panel and external circuits or processes. The Honeywell SCADA software runs on a connected computer, providing real-time monitoring, control and alarm management.
Software
Honeywell SCADA software includes function-block configuration, drag-and-drop interface, online changes, worksheet-based partitioning and extensive monitoring tools. Sample programs demonstrate integration with Apex trainers and external controllers via Modbus TCP/IP and RS485.
Scope of Delivery
- True DCS Trainer Prozessi PX 28 industrial control panel
- Honeywell S8 C300 controller with 8 control loops
- 16 analog input/output modules (16 AI, 16 AO)
- 32 digital input/output modules (32 DI, 32 DO)
- Banana socket connectors on front panel
- Toggle switches for digital input simulation
- LED indicators for digital output monitoring
- 10 test leads with 4mm banana pins
- Ethernet communication module
- Honeywell SCADA software license
- Hybrid Control Designer software
- Sample programs for Apex trainer integration
- Power cord and interconnecting cables
- User documentation and training materials
Optional Accessories
- Support table, 800W x 800D x 750H mm
- Extended Ethernet cables
- Additional test leads
- Advanced SCADA modules
- Redundancy controller
Q1: How does the True DCS Trainer differ from a traditional PLC?
A: The True DCS Trainer combines PLC discrete logic capability with DCS regulatory control features, offering 8 simultaneous PID loops plus 64 configurable I/O for integrated manufacturing and process control.
Q2: Can the True DCS Trainer control real processes?
A: Yes, the control panel’s banana sockets and test leads allow connection to external transmitters, sensors and actuators for direct control of real laboratory processes.
Q3: What communication protocols are supported?
A: The True DCS Trainer supports Modbus TCP/IP over Ethernet and RS485 for connecting external controllers like Yokogawa UT321-01 or other SCADA systems.
Q4: Can programs be modified while running?
A: Yes, the Honeywell SCADA software allows online configuration changes and program updates without stopping the controller.
Q5: What software is provided?
A: The package includes Honeywell SCADA software with function-block programming, sample programs for Apex trainers and ready-to-use batch and continuous control templates.
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