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Level Control Trainer | NexuMation 62

The Level Control Trainer NexuMation 62 is an educational board with dual 5 Liter approx. vessels and sensors and actuators for level and flow. This level control trainer has an LVDT float switch level sensor, a 10 l/min water circulation pump, and ON/OFF and PID control circuits. Sensors, drivers, control circuits, and protection circuits are installed. Fixed supply is +15V -15V. Optional digital PID controller with data acquisition and PLC unit are available.

The Level Control Trainer NexuMation 62 contains an educational board with vessels and a set of sensors and actuators for level and flow. This level control trainer includes a control module with interface circuits and ON/OFF, proportional, integral and derivative (PID) control circuits.

Product Overview

The level control trainer contains an educational board with vessels. A set of sensors and actuators for level and flow is fitted on the board.

A control module contains the interface circuits for the sensors and the actuators. It also contains the ON/OFF and proportional integral and derivative control circuits (PID).

Sensors, control circuits, drivers, and protection circuits are installed. The user can maintain the liquid level manually through ON/OFF control. The user can also use a software PID control algorithm.

PID parameters are controllable and graph plotting is available.

Level Control Trainer NexuMation 62: Technical Specifications

Parameter Value
Fixed Supply DC +15V -15V
Vessel Dual 5 Liter approx.
Water Circulation Pump 10 l/min
Piping Plastic
Level Sensor LVDT Float Switch
Flow Sensor Direct Reading
Valves Drain Solenoid Needle
Level Sensor Interface Precision Rectifier and DC Amplifier with Offset and Gain Control
ON/OFF Control Comparator with Hysteresis Control
Analog Source 0 ~ +10V, 0 ~ ±10V
PID Controller Proportional Integral & Differential Control with Feedback
Pump Driver DC to PWM Driver with DC Level Offset Control
Solenoid Valve Driver ON/OFF Control with Driver

Programmable Logic Controller Unit: Technical Data

Parameter Value
Digital Inputs 14 X 24V DC (Source/Sink)
Digital Outputs 10 X 24V DC (Source)
Analog Inputs 2 X Voltage Type
Analog Outputs 2 X Voltage Type
Program Memory 125KB
Programming Language Ladder, STL & FBD

Key Features

  • Application: level control trainer for level and flow experiments
  • Sensors: installed on-board
  • Control Circuits: installed
  • Drivers: installed
  • Protection Circuits: installed
  • Vessel: dual, 5 Liter approx.
  • Pump: 10 l/min
  • Level Sensor: LVDT Float Switch
  • Control Modes: ON/OFF and PID
  • PID Parameters: controllable, graph plotting available

Experiments

  • Study of the Level Sensor
  • Study of the Characteristics of the Pump and of the Solenoid Valve
  • Study of the characteristics of the static process and of the time constants
  • P, PI, PD and PID Closed Loop Control of the Level

Construction and Design

The Level Control Trainer NexuMation 62 has an educational board with vessels. The vessels are dual, approx. 5 Liter each. Plastic piping connects the circuit.

A water circulation pump delivers 10 l/min. The level sensor is an LVDT float switch. The flow sensor is direct reading. The valves are drain, solenoid, and needle types.

The level control trainer has a level sensor interface with a precision rectifier and DC amplifier. It has offset and gain control. The pump driver is a DC to PWM driver with DC level offset control. The solenoid valve driver provides ON/OFF control.

A fixed DC supply of +15V and -15V powers the trainer.

Software

  • Digital PID Controller with Data Acquisition Unit / Interface Software (Optional)
  • PID parameters controllable, graph plotting available

Scope of Delivery

  • Educational board with vessels
  • Control module
  • Power Cords
  • 2mm Patch Cords
  • Experimental Manual

Optional Accessories

  • Digital PID Controller with Data Acquisition Unit / Interface Software
  • Programmable Logic Controller Unit

Q1. What does the level control trainer contain?
It contains an educational board with vessels, sensors and actuators for level and flow, and a control module with ON/OFF and PID control circuits.

Q2. How can the liquid level be maintained?
Manually through ON/OFF control, or through a software PID control algorithm.

Q3. Which closed loop experiments are included?
P, PI, PD and PID closed loop control of the level.

Q4. What level sensor and pump are used?
The level sensor is an LVDT float switch. The water circulation pump is rated 10 l/min.

Q5. Is a PLC available with the level control trainer?
Yes, as an optional Programmable Logic Controller Unit. It has 14 digital inputs, 10 digital outputs, 2 analog inputs, 2 analog outputs and 125KB program memory.

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We manufacture Level Control Trainer | NexuMation 62 at our own works in Ambala, India. Manufacturer-direct, three ways to work with us.

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Level Control Trainer | NexuMation 62