Base Unit for Machinery Diagnostic System | Vibrano X – 15
The Base Unit for Machinery Diagnostic System – Vibrano X – 15 simulates machine damage types and investigates their impact on vibration patterns. It features a 1150 x 850mm aluminum base plate, an asynchronous drive motor with frequency converter (0.37kW, 100~6000min-1), and two unbalanced flywheels with interchangeable balance weights. This Base Unit for Machinery Diagnostic System includes interchangeable bearing blocks, flexible claw and Controlflex couplings, and a transparent protective cover. It serves as the central component of a stackable machinery diagnostic training system.
The Base Unit for Machinery Diagnostic System – Vibrano X – 15 enables the simulation of specific types of damage and investigates their impact on vibration patterns. To prevent significant damage to machines and ensure timely maintenance, it’s essential to monitor their condition closely. This Base Unit for Machinery Diagnostic System facilitates vibration measurement exercises across displacement, velocity, and acceleration.
Product Overview
To prevent significant damage to machines and ensure timely maintenance, it’s essential to monitor their condition closely. Typically, the state of a machine or its parts can be accurately assessed by analyzing their vibrations in terms of type and magnitude. A machinery diagnostic system enables the simulation of specific types of damage and investigates their impact on vibration patterns.
The core unit facilitates various vibration measurement exercises, including displacement, velocity, and acceleration in both time and frequency domains. It also supports field balancing of rigid rotors and shaft alignment practices. Key components of this unit include mechanical elements like clutches, bearing blocks, and rotors mounted on a shaft, along with a drive motor capable of variable speed via a frequency converter and tachogenerator.
The system is controlled and monitored through a display unit providing digital readouts for power output and speed. The motor’s base plate is mounted on a carriage to allow precise alignment, supported by a large aluminum base plate with locating slots for easy and accurate assembly of components. Safety during operation is ensured by a transparent protective cover, which also offers clear visibility of the system during experiments.
All parts are organized systematically for efficient measurement and evaluation. A computerized vibration analyzer (sold separately) is necessary for comprehensive data analysis and is available separately. This Base Unit for Machinery Diagnostic System serves as the central component of a complete machinery diagnostic training system.
Base Unit for Machinery Diagnostic System – Vibrano X – 15, Technical Specifications
| Specification | Detail |
|---|---|
| Role | Central component of a machinery diagnostic training system |
| Base Plate | Sturdy metal base plate featuring slots for securing work pieces |
| Drive | Motor drive with adjustable speed controlled by a frequency converter |
| Display | Digital display showing real-time speed and power readings |
| Flywheels | Two unbalanced flywheels equipped with interchangeable balance weights |
| Shafts | Two shafts, one short, one long |
| Bearing Blocks | Bearing blocks with roller bearings that are interchangeable |
| Sensor Mounting | Mounting holes provided for vibration sensors |
| Couplings | Includes both flexible claw and Controlflex couplings |
| Alignment | Motor allows for oblique and transverse alignment |
| Safety | Transparent protective cover with safety features for secure operation |
| Expandability | System designed for component stack ability |
Technical Data
Base Plate
| Parameter | Value |
|---|---|
| L x W | 1150 x 850mm |
| Slots | M8-slots, spacing 50mm |
Asynchronous Motor with Frequency Converter
| Parameter | Value |
|---|---|
| Drive power output | 0.37kW |
| Nominal speed | 2800min-1 |
| Speed range via frequency converter | 100~6000min-1 |
| Control | Display and control unit with digital power and speed display |
Shafts
| Parameter | Value |
|---|---|
| Diameter | Ø=20mm |
| Lengths | 300mm, 600mm |
Unbalanced Flywheels
| Parameter | Value |
|---|---|
| Diameter | Ø=150mm |
| Weight | Each 1680g |
| Feature | Interchangeable balance weights (bolts) |
Bearing Blocks
| Parameter | Value |
|---|---|
| Quantity | 2 |
| Bearing Type | Roller bearings 6004 (can be exchanged) |
Coupling
| Parameter | Value |
|---|---|
| Type | Controlflex coupling |
| Nominal torque | 15~17Nm |
Key Features
- Core Function: this Base Unit for Machinery Diagnostic System simulates damage types and investigates their impact on vibration patterns
- Base Plate: aluminum, 1150 x 850mm, M8-slots at 50mm spacing
- Drive Motor: asynchronous, 0.37kW output, nominal speed 2800min-1
- Speed Control: frequency converter, range 100~6000min-1
- Display: digital readouts for real-time speed and power
- Shafts: two, Ø=20mm, lengths 300mm and 600mm
- Flywheels: two unbalanced, Ø=150mm, 1680g each, interchangeable balance weights
- Bearing Blocks: interchangeable, roller bearings 6004
- Couplings: flexible claw and Controlflex (nominal torque 15~17Nm)
- Alignment: motor base plate mounted on carriage for oblique and transverse alignment
- Safety: transparent protective cover for secure, visible operation
- Sensor Mounting: dedicated mounting holes for vibration sensors
- Optional Accessory: computerized vibration analyzer available separately for data analysis
Experiments
- Overview of methods for measuring vibrations in rotating machinery systems
- Principles of measuring vibrations in shafts and bearings
- Key variables and parameters involved
- Types of sensors and measurement devices used
- Impact of speed and shaft configuration on vibrations
- Impact of sensor placement on measurement accuracy
- Balancing techniques for rigid shafts in practical settings
- Effects of motor and coupling alignment on system performance
- Interpretation and comprehension of frequency spectra
- Application of computerized vibration analysis tools (optional)
Construction and Design
The Base Unit for Machinery Diagnostic System – Vibrano X – 15 is built around a sturdy aluminum base plate measuring 1150 x 850mm, fitted with M8-slots at 50mm spacing for accurate component assembly. Key mechanical elements include clutches, bearing blocks, and rotors mounted on a shaft, driven by an asynchronous motor with a frequency converter and tachogenerator.
The motor delivers a drive power output of 0.37kW at a nominal speed of 2800min-1, with a speed range of 100~6000min-1 via the frequency converter. Two shafts are provided, one at 300mm and one at 600mm, both Ø=20mm. Two unbalanced flywheels of Ø=150mm and 1680g each are fitted with interchangeable balance weights.
Two interchangeable bearing blocks with roller bearings 6004 support the shaft assembly. The system includes both flexible claw and Controlflex couplings, the latter rated at a nominal torque of 15~17Nm. The motor’s base plate is mounted on a carriage, allowing oblique and transverse alignment. A transparent protective cover ensures safety during operation while maintaining visibility. This Base Unit for Machinery Diagnostic System is designed for component stack ability, supporting expansion with additional diagnostic accessories.
Scope of Delivery
- 1 Base plate with protective cover
- 1 Display and control unit
- 1 Asynchronous motor with frequency converter
- 2 Shafts
- 2 Unbalanced flywheels
- 2 Clutches
- 2 Bearing units
- 1 Holder plate
- 2 Clamp sets
- 1 Set of tools
- 1 Instructional manual
Q: What is the Base Unit for Machinery Diagnostic System – Vibrano X – 15 used for?
A: It is used to simulate specific types of machine damage and investigate their impact on vibration patterns, supporting displacement, velocity, and acceleration measurement in time and frequency domains.
Q: What is the speed range of the drive motor?
A: The asynchronous motor has a nominal speed of 2800min-1, with a speed range of 100~6000min-1 via the frequency converter.
Q: What shaft lengths are available?
A: Two shafts are included, Ø=20mm, in lengths of 300mm and 600mm.
Q: What couplings are included with this unit?
A: The unit includes both a flexible claw coupling and a Controlflex coupling, the latter rated at a nominal torque of 15~17Nm.
Q: Is a vibration analyzer included?
A: No, a computerized vibration analyzer is necessary for comprehensive data analysis but is sold separately.
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