Universal Process Control Trainer | Prozessi PX 29B
The Universal Process Control Trainer Prozessi PX 29B is a marine-oriented process control trainer with Honeywell HC900 and ControlEdge PLC. This universal process control trainer covers temperature, flow, level, and pressure control, cascade, feedforward, and MIMO strategies, SCADA supervision, and a marine cooling-water heat exchanger module.
The Universal Process Control Trainer Prozessi PX 29B is a modular process control training system for PLC programming, SCADA, process instrumentation, and marine engineering process control. This universal process control trainer uses a Honeywell HC900 process controller and integrates temperature, flow, level, and pressure processes.
Product Overview
The PX 29B universal process control trainer covers manual and automatic control, single-loop and multi-loop control, cascade, feedforward, ratio, and MIMO control. A Honeywell HC900 process controller and a Honeywell ControlEdge PLC support Ladder Logic and Function Block Diagram programming. Marine cooling-water, tank-level, pump sequencing, and pressure alarm experiments are included. A 3 kW heating tank, centrifugal pump, and VFD-driven diaphragm pump supply process fluid. Pneumatic control valves with I/P converters regulate flow. Integrated SCADA provides monitoring, trending, and data export.
Universal Process Control Trainer Prozessi PX 29B — Technical Specifications
| Parameter | Value |
|---|---|
| Control System | Honeywell HC900 Process Controller |
| PLC Module | Honeywell ControlEdge PLC, Ladder Logic |
| PLC Programming | Ladder Logic and Function Block Diagram |
| Process Variables | Temperature, flow, level, pressure |
| Temperature Sensor | PT100 RTD, 0 to 100°C |
| Flow Transmitter | DP, 0 to 200 mmH₂O |
| Level DP Transmitter | 0 to 500 mmH₂O |
| Level GPT Transmitter | 0 to 600 mmH₂O |
| Pressure Transmitter | GPT, 0 to 2.5 bar |
| Valve Position Feedback | Electronic 4 to 20 mA |
| Control Valves | Pneumatic, 1/2″, 3 to 15 psig |
| I/P Converters | 4 to 20 mA to 3 to 15 psig |
| Diaphragm Pump | 200 LPH, VFD driven |
| Air Compressor | 1 HP, 3.8 CFM, 10 kg/cm² |
| Receiver Tank | 45 L |
| Heater | 3 kW |
| Rotameter | 40 to 400 LPH |
| Communication | RS232, RS485, Ethernet |
| Overall Dimensions | 1150 x 800 x 1900 mm |
| Marine Application | Cooling-water, tank-level, pump, pressure, and alarm experiments |
Technical Data
Process Equipment:
- Heating tank with 3 kW electrical heater
- Level measurement and pressure process tanks
- Centrifugal pump
- VFD-driven diaphragm pump, 200 LPH
- Pneumatic control valves with electronic positioners
- I/P converters and solenoid valves
- Air compressor with 45 L receiver tank
- Rotameter, orifice meter, and Venturi meter
- Modular patch board and industrial control panel
Instrumentation:
- PT100 RTD temperature sensors and transmitters
- DP flow transmitter, 0 to 200 mmH₂O
- DP and GPT level transmitters
- GPT pressure transmitter, 0 to 2.5 bar
Marine Module:
- Marine cooling-water heat exchanger training module
Communication:
- RS232, RS485, and Ethernet
Key Features
- Honeywell Control Platform: HC900 process controller with ControlEdge PLC
- Dual Programming Support: Ladder Logic and Function Block Diagram
- Marine Process Control: Cooling-water temperature, bilge/ballast level, and pump sequencing experiments
- Integrated SCADA: Real-time visualization, alarms, trending, and data export
- Control Strategies: Single-loop, multi-loop, cascade, feedforward, ratio, and MIMO control
- Safety Functions: Alarm management, interlocks, and emergency shutdown
- Fault Simulation: Sensor and process fault simulation for troubleshooting practice
- Modular Patch Board: Flexible process configurations
Experiments
Instrumentation and Control:
- I/P converter calibration and characteristics
- Differential pressure transmitter response
- Control valve characteristics
- Valve positioner operation and tuning
- Rotameter calibration
- Orifice meter coefficient of discharge
- Venturi meter coefficient of discharge
Process Control:
- Temperature control of direct heating process
- Flow control of pump and process outlet
- Level control by inlet and outlet flow manipulation
- Pressure control of closed tanks
- Interacting and non-interacting system step response
- Cascade control of level and flow, temperature and flow, level and pressure
- Feedforward and feedforward with feedback control
- Ratio control of flows
- Three-element control
- MIMO pressure and level control
PLC and SCADA:
- PLC-based process, pump, level, temperature, and pressure/flow control
- PLC programming and I/O configuration
- SCADA-based process monitoring and data logging
- Alarm and interlock configuration
- Process abnormal-condition simulation
- Process control troubleshooting
Marine Applications:
- Cooling-water temperature control using heat exchanger
- Cooling-water flow and temperature control
- Bilge/ballast tank level monitoring and automation
- Automatic pump start/stop and sequencing
- Pressure regulation and control of process systems
- Alarm management and interlock operation
- Emergency shutdown and safe-state operation
- Process fault simulation and troubleshooting
Control Strategies
On-off, proportional, PI, and PID control. Single-loop, multi-loop, cascade, feedforward, feedforward with feedback, ratio, three-element, and MIMO control. Manual and automatic tuning, open-loop and closed-loop tuning, and Bode plot stability analysis.
Construction and Design
The system is a modular training workbench with dedicated sections for process control, instrumentation, pumping, heating, pneumatic control, and PLC/SCADA operation. A modular patch board gives access to process signals and control points for laboratory configurations.
Software
PLC programming software, function block development, hybrid control designer, SCADA/HMI supervisory software, real-time trend visualization, data logging, data export, manual and automatic tuning, and control strategy configuration. Software license and configuration documentation are included.
Scope of Delivery
- Complete process control workbench
- Honeywell HC900 process controller
- Honeywell ControlEdge PLC module with Ladder Logic programming software
- Process tanks and heating tank with 3 kW heater
- Temperature, flow, level, and pressure sensors and transmitters
- Pneumatic control valves, valve positioners, and I/P converters
- Centrifugal pump and VFD-driven diaphragm pump
- Air compressor, rotameter, orifice meter, and Venturi meter
- Solenoid valves, patch board, and control panel
- PLC programming software and SCADA/HMI software
- Marine cooling-water heat exchanger training module
- Marine process control experiment package
- Interconnecting piping and electrical cabling
- User manual, experiment manual, and marine engineering experiment manual
- Calibration certificate/report
Optional Accessories
- Additional process control modules
- Additional PLC I/O modules
- Extended patch board
- Additional I/P converter modules
- Additional control valves
- Advanced data logging package
- Additional process instrumentation
- Fault simulation module
- Additional SCADA/HMI workstation
Q: What controller does the Universal Process Control Trainer Prozessi PX 29B use?
A: It uses a Honeywell HC900 process controller and a Honeywell ControlEdge PLC for Ladder Logic programming.
Q: What programming languages are supported on the PX 29B?
A: Ladder Logic and Function Block Diagram programming are supported.
Q: What marine applications does the PX 29B cover?
A: It covers cooling-water temperature control, bilge and ballast tank level monitoring, pump sequencing, pressure regulation, and alarm and interlock operation.
Q: What communication interfaces does the PX 29B provide?
A: RS232, RS485, and Ethernet are provided.
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