The Filter Press and Micro Filter Pilot Plant (HydraNexis HNX 03) by SCIENTICO is a laboratory-scale filtration system demonstrating cake filtration and tangential microfiltration. It enables detailed study of solid-liquid separation, filter cake formation, and filtration dynamics. Designed for engineering education and research, the system supports controlled experiments with real-time monitoring. Built for reliable laboratory operation, it is suitable for domestic and international supply.
The Filter Press and Micro Filter Pilot Plant (HydraNexis HNX 03) is a laboratory and pilot-scale filtration system designed to demonstrate cake filtration and tangential microfiltration processes. Manufactured by SCIENTICO as part of the HydraNexis series, this unit is used for hands-on learning and experimental analysis in environmental engineering, process engineering, and filtration technology training. It enables controlled study of solid-liquid separation mechanisms commonly applied in water treatment and beverage processing.
Product Overview
The HydraNexis HNX 03 pilot plant integrates a plate and frame filter press with a tangential flow microfilter, both supplied by a centrifugal feed pump from a stirred feed tank containing a prepared suspension. The system demonstrates dead-end filtration using a filter press and cross-flow filtration using a microfilter within a single experimental setup.
During operation, a suspension, typically water mixed with diatomite, is maintained in a homogeneous state by a mechanical stirrer. The suspension is pumped into the plate and frame filter press or microfilter housing. In the filter press, solids are retained on filter cloths mounted on grooved plates, forming a filter cake, while the clarified filtrate passes through internal channels into a collection tank. In tangential filtration, solids are separated at the membrane surface and the microfilter is periodically cleaned once the maximum pressure drop is reached. Optional PID control allows operation at constant pressure or flow rate for advanced experimental studies
| Component | Specification |
|---|---|
| Feed Tank | Material: Stainless Steel; Volume: 100 L; Stirrer Speed: 0–300 RPM |
| Product Tank | Material: Stainless Steel; Volume: 100 L |
| Feed Pump | Type: Centrifugal; Flowrate: 0–12 LPM; Max Head: 6 m |
| Flowmeter | Range: 0–7 LPM |
| Filter Press | Type: Plate and Frame; Material: Stainless Steel; Frames: 10; Transparent Plexiglas Frames |
| Micro Filter | Type: Tangential Flow; Provided with Housing |
| Pressure Gauges | Quantity: 2; Range: 0–4 bar |
| Pressure Switch | Quantity: 1; Set Point: 3 bar |
| Turbidity Meter | Range: 0–2000 NTU; Type: Handheld Sensor with Digital Readout |
| Control System | Microprocessor Digital PID Controller (Optional) |
| Software | HNX 03 SW DAQ Software (Optional), LABVIEW-based |
| Safety Features | Emergency Stop Button |
| Measuring Ranges | Flow: 0–7 LPM; Pressure: 0–4 bar; Turbidity: 0–2000 NTU |
Key Features
- Combined plate and frame filter press and tangential microfiltration system
- Demonstrates both dead-end and cross-flow filtration principles
- Transparent filter frames for visual observation of cake formation
- Controlled operation at constant pressure or flow rate (optional)
- Real-time monitoring of flow, pressure, and turbidity
- Suitable for experimental studies on filtration dynamics and performance
Applications
- Environmental and chemical engineering laboratory experiments
- Filtration process training and demonstration
- Studies on cake filtration and Darcy’s law
- Evaluation of dead-end and tangential filtration behavior
- Academic research on solid-liquid separation
- Pilot-scale clarification studies for water and process liquids
Construction & System Design
The HydraNexis HNX 03 pilot plant is mounted on a stainless steel framework with castors for ease of movement and stable operation. The front-mounted process flow diagram supports instructional use and operational clarity. Stainless steel tanks and piping ensure durability and compatibility with filtration media. Transparent Plexiglas frames in the filter press allow direct visualization of the filtration process, while integrated safety features such as pressure switches and emergency stop enhance operational reliability. The overall design reflects export-grade manufacturing suitable for institutional and laboratory environments.
Export & Supply Capability
SCIENTICO manufactures the Filter Press and Micro Filter Pilot Plant HydraNexis HNX 03 for supply to engineering institutions, research laboratories, and industrial training centers globally. The system is suitable for international shipment with standard export packaging, technical documentation, and operating manuals. Optional instrumentation and data acquisition configurations can be provided to match specific experimental or educational requirements.
Q1. What filtration processes are demonstrated by the HydraNexis HNX 03 pilot plant?
The system demonstrates dead-end cake filtration using a plate and frame filter press and tangential flow filtration using a microfilter.
Q2. What type of suspension is typically used for experiments?
Water mixed with diatomite is commonly recommended to form a stable suspension for filtration studies.
Q3. Can the system operate at constant pressure or flow rate?
Yes, with the optional PID controller, the pilot plant can be operated at constant pressure or constant flow conditions.
Q4. What parameters can be measured during experiments?
Flow rate, pressure, and turbidity can be measured to analyze filtration performance and process behavior.
Q5. Is the HydraNexis HNX 03 suitable for export and international use?
Yes, the system is manufactured by SCIENTICO for export and is supplied with appropriate documentation and optional customization support.
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An integrated flume supports weir experiments, while the GRP construction ensures long-term laboratory use.
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