The Reverse Osmosis Pilot Plant (HydraNexis HNX 05) by SCIENTICO is a laboratory-scale water purification system demonstrating membrane-based desalination. It enables controlled study of reverse osmosis principles, membrane performance, and salt separation using conductivity analysis. Designed for engineering education and research, the system supports process optimization under variable pressure and flow conditions. Manufactured for reliable operation, it is suitable for domestic and international supply.
The Reverse Osmosis Pilot Plant (HydraNexis HNX 05) is a laboratory and pilot-scale water purification system designed to demonstrate membrane-based desalination using reverse osmosis. Manufactured by SCIENTICO under the HydraNexis series, this unit is intended for engineering colleges, environmental laboratories, and research institutions. It enables systematic study of pressure-driven membrane separation and water purification technology.
Product Overview
The HydraNexis HNX 05 operates on the principle of reverse osmosis, where a solvent is forced through a semi-permeable membrane by applying hydrostatic pressure greater than the osmotic pressure. This causes water to pass through the membrane while dissolved salts are retained.
A sodium chloride solution of controlled concentration, prepared in a stirred raw water tank (up to 4 percent maximum), is pumped into a spiral wound polyamide membrane module. The applied pressure drives water through the membrane as permeate, while the concentrated solution exits the module as retentate and is returned to the feed tank. The permeate is collected separately for analysis. Conductivity measurements of the feed, permeate, and retentate streams are used to assess separation efficiency. A separate distilled water tank is provided for membrane flushing, and optional UV treatment can be used for permeate sterilization.
| Component | Specification |
|---|---|
| Membrane Module | Polyamide Spiral Wound |
| Active Membrane Area | 1.2 m² |
| Module Dimensions | Length: approx. 533 mm; Diameter: approx. 61 mm |
| Raw Water Flow Rate | Maximum: 20 L/min |
| Feed Pump | Type: Piston with Active Pulsation Damper |
| Pump Capacity | Max Flow: approx. 585 L/h |
| Pressure Rating | Max Pressure: approx. 140 bar; Max Operating Pressure: 40 bar |
| Raw Water Tank | Approx. 100 L; Salt Concentration up to 4% max |
| Rinsing Water Tank | Approx. 100 L (Distilled Water) |
| Permeate Tank | Approx. 10 L |
| Stirring Device | Power: 140 W; Speed: 30–500 min⁻¹ |
| Flow Measurement | Retentate: 0.5–7 L/min; Permeate: 0.5–7 L/min |
| Pressure Measurement | 2 × 0–100 bar (Manometer); 2 × 0–100 bar (Sensor) |
| Conductivity Measurement | 3 × 0–200 mS/cm |
| Safety Features | Safety Pressure Switch; Dry-Run Protection |
| Optional Equipment | UV Lamp for Permeate Sterilization; Permeate Transfer Pump |
| Software | HNX 05 SW DAQ Software (Optional), LABVIEW-based |
Key Features
- Demonstrates reverse osmosis using a spiral wound membrane module
- Controlled preparation of saline feed solutions up to 4 percent concentration
- High-pressure piston pump with pulsation damping for stable operation
- Independent measurement of feed, permeate, and retentate conductivity
- Adjustable operating pressure and flow rate
- Dedicated membrane flushing system for cleaning and preservation
- Optional PID control, UV sterilization, and data acquisition
Applications
- Environmental and chemical engineering laboratory experiments
- Reverse osmosis and membrane separation studies
- Training on desalination and water purification technology
- Evaluation of membrane performance and salt retention
- Research on operating pressure, flow rate, and recovery ratio
- Pilot-scale testing of reverse osmosis parameters
Construction & System Design
The HydraNexis HNX 05 pilot plant is mounted on a stainless steel framework with castors, ensuring stability and ease of movement. A front-mounted process flow diagram supports instructional clarity. The membrane housing and pressure-bearing components are constructed from stainless steel for durability and safe operation under high pressure. Valves, gauges, and sensors allow precise adjustment and monitoring of operating conditions. Integrated safety systems protect the pump and membrane during operation. The overall design reflects export-grade manufacturing suitable for laboratory and pilot installations.
Export & Supply Capability
SCIENTICO manufactures the Reverse Osmosis Pilot Plant HydraNexis HNX 05 for supply to educational institutions, research laboratories, and water treatment training centers in domestic and international markets. The unit is suitable for export with standard packaging, operating manuals, and technical documentation. Optional software, sensors, and system configurations can be provided to support specific academic or research requirements.
Q1. What principle does the Reverse Osmosis Pilot Plant HNX 05 demonstrate?
It demonstrates reverse osmosis, where applied pressure greater than osmotic pressure forces water through a semi-permeable membrane while retaining dissolved salts.
Q2. What type of membrane is used in this pilot plant?
The system uses a polyamide spiral wound membrane module designed for reverse osmosis applications.
Q3. How is separation performance evaluated?
Performance is evaluated by measuring conductivity values of the feed, permeate, and retentate streams.
Q4. Can operating conditions be varied during experiments?
Yes, pressure and flow rate can be adjusted to study their effect on permeate flow, retention, and yield.
Q5. Is the HydraNexis HNX 05 suitable for international supply?
Yes, the system is manufactured by SCIENTICO for export and is supplied with standard documentation and optional customization.
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The system enables accurate volumetric flow rate measurement using tanks and a measuring beaker.
An integrated flume supports weir experiments, while the GRP construction ensures long-term laboratory use.
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