The Analytical Process Control Trainer is a comprehensive laboratory system designed to study and regulate chemical properties of process fluids using analytical instrumentation. The trainer enables practical experimentation in monitoring and controlling parameters such as pH, conductivity, oxidation-reduction potential (ORP), and dissolved oxygen (DO).
Manufactured by SCIENTICO under the ProzessiX series, Model PX-04 is developed for engineering colleges, technical universities, pilot plants, and industrial training centers. The system provides hands-on experience in analytical measurement, dosing control, and process automation relevant to industries such as pharmaceuticals, beverages, water treatment, and refining.
Product Overview
Analytical process control is an essential aspect of modern industrial operations where chemical properties must be continuously monitored and adjusted to maintain product quality and process efficiency. The Analytical Process Control Trainer replicates these industrial control scenarios in a laboratory-scale environment.
The system is built as a floor-standing workstation equipped with pumps, tanks, piping networks, and multiple sensor-based control modules. It enables students and operators to perform practical activities such as installing and calibrating analytical sensors, controlling dosing pumps, and adjusting process variables manually or through control modules.
The trainer is designed with modular architecture consisting of a base unit and additional functional modules. The base module provides pH control, while additional modules enable control of conductivity, ORP, and dissolved oxygen. These modules can be installed or removed as required, allowing flexible configuration depending on the experiment or training requirement.
The apparatus includes realistic industrial components such as metering pumps, centrifugal pumps, transmitters, reagent tanks, and bypass piping networks. Users learn to connect combination glass electrodes, calibrate sensor modules, set injection ratios for dosing pumps, and calculate measurement resolution for various analytical parameters.
The system provides a structured platform for understanding process control concepts, instrumentation tagging, and interpretation of piping and instrumentation diagrams used in industrial plants.