Control Valve Characteristics Training Panel – ProzessiX PX-06

The Control Valve Characteristics Training Panel – ProzessiX PX-06 manufactured by SCIENTICO is a laboratory system designed to study the performance of pneumatic control valves used in industrial process control systems. The apparatus includes three valve types: linear, equal percentage, and quick opening.

Water is circulated through the valves using a centrifugal pump, while flow rate and pressure are measured using a rotameter and manometer. Pneumatic diaphragm actuators allow controlled valve operation through regulated air supply.

The system enables practical experiments on inherent characteristics, installed characteristics, hysteresis, and rangeability of control valves. It is widely used in chemical engineering laboratories, instrumentation training centers, and process control education programs.

The Control Valve Characteristics Training Panel –  ProzessiX PX-06 is a laboratory training system designed to study the behavior and performance characteristics of pneumatic control valves used in industrial process control systems. Manufactured by SCIENTICO, this system is part of the ProzessiX series developed for process engineering and instrumentation education.

The training panel enables students and engineers to analyze different valve flow characteristics such as linear, equal percentage, and quick opening types under controlled laboratory conditions. It provides practical insight into valve performance, flow regulation, and process control dynamics commonly encountered in industrial plants.

The system is widely used in chemical engineering laboratories, instrumentation training centers, and industrial process control courses.

Product Overview

Control valves are critical components in process industries where accurate regulation of fluid flow is required. The ProzessiX PX-06 Control Valve Characteristics Training Panel provides a controlled experimental platform to study how various valve designs influence flow control performance.

The setup consists of three pneumatic control valves representing different characteristic curves: linear, equal percentage, and quick opening. Water is circulated continuously through the system using a centrifugal pump connected to a stainless steel water tank. The flow rate through the valves is measured using a rotameter, while pressure at the valve inlet is monitored using a single column manometer.

Valve actuation is achieved through compressed air supplied to pneumatic diaphragm actuators. An air regulator and pressure gauge allow precise control of the air pressure applied to the valves, enabling users to vary valve opening positions during experiments.

By conducting structured experiments, users can observe inherent valve characteristics, installed characteristics under system conditions, hysteresis behavior, and valve rangeability. The apparatus provides clear insight into the behavior of industrial control valves used in chemical processing, water treatment systems, and energy plants.

Parameter Specification
Model ProzessiX PX-06
System Type Control Valve Characteristics Training Panel
Manufacturer SCIENTICO
Number of Control Valves 3
Valve Types Linear, Equal Percentage, Quick Opening
Valve Operation Pneumatic
Actuator Type Diaphragm
Valve Stroke 10 – 15 mm
Valve Input Compressed Air
Water Tank Material Stainless Steel
Water Tank Capacity 25 Liters
Overhead Tank Material Acrylic
Overhead Tank Capacity 10 Liters
Pump Type Centrifugal
Pump Purpose Water Circulation
Flow Measurement Rotameter
Pressure Measurement Single Column Manometer
Pressure Regulator Range 0 – 4 bar
Pressure Gauge Type Bourdon Type
Pressure Gauge Range 0 – 4 bar
Compressed Air Requirement 1 CMH at 2 bar
Floor Area Requirement 1.0 m × 1.0 m
Data Acquisition Software  ProzessiX PX-06 (Optional)
Software Platform National Instruments LABVIEW
Operating System Compatibility Windows Environment

Key Features

  • Laboratory apparatus for studying control valve characteristics in process control systems
  • Three pneumatic control valves representing different flow characteristics
  • Demonstration of linear, equal percentage, and quick opening valve responses
  • Stainless steel water tank with centrifugal pump for continuous circulation
  • Rotameter installed for accurate flow measurement through the valves
  • Single column manometer for monitoring inlet pressure conditions
  • Pneumatic diaphragm actuators enabling controlled valve operation
  • Air pressure regulator and Bourdon pressure gauge for accurate air supply control
  • Rigid steel structure ensuring stable installation and safe operation
  • Organized piping system for clear observation of process behavior
  • Optional LABVIEW-based data acquisition software for experimental data recording

Applications

The ProzessiX PX-06 Control Valve Characteristics Training Panel is designed for laboratory demonstrations and practical training in process control engineering.

Typical applications include:

  • Chemical engineering laboratories
  • Process control and instrumentation education
  • Industrial automation training programs
  • Demonstration of valve flow characteristics
  • Study of control valve hysteresis and rangeability
  • Training in industrial flow regulation systems
  • Technical universities and industrial training institutes

The apparatus provides hands-on understanding of how control valves behave in real process systems.

Construction & System Design

The ProzessiX PX-06 system is mounted on a rigid steel frame structure designed for stable laboratory operation. All components are arranged systematically to allow easy observation of the flow path, instrumentation, and control valves during experiments.

The water circulation system consists of a stainless steel tank connected to a centrifugal pump, ensuring continuous and stable flow conditions. An acrylic overhead tank provides visual monitoring of water levels and flow behavior.

Three pneumatic control valves equipped with diaphragm actuators are installed within the piping network. The compressed air supply used for valve actuation is regulated through a pressure regulator and monitored using a Bourdon type pressure gauge.

Flow measurement is achieved through a rotameter, while pressure head at the valve inlet is measured using a single column manometer. All piping and fittings are integrated into a structured layout for safe and efficient laboratory operation.

 

Export & Supply Capability

SCIENTICO manufactures the ProzessiX PX-06 Control Valve Characteristics Training Panel for supply to engineering institutions, research laboratories, and industrial training centers worldwide.

The system is designed for international export and is supplied with an instructional manual containing experimental procedures, block diagrams, and operational guidelines. Export-grade packaging ensures safe transportation of instruments and components.

SCIENTICO also supports documentation assistance and customization options for international distributors, universities, and technical institutes.

Q1. What is a Control Valve Characteristics Training Panel?

A Control Valve Characteristics Training Panel is a laboratory system used to study how different control valve designs regulate fluid flow and how their characteristics affect process control performance.

Q2. What valve types are included in the ProzessiX PX-06 system?

The apparatus includes three pneumatic control valves with linear, equal percentage, and quick opening flow characteristics.

Q3. What experiments can be performed using this training panel?

Users can perform experiments to determine inherent valve characteristics, installed characteristics, valve hysteresis, and valve rangeability.

Q4. What fluid is used in the experimental setup?

Water is used as the working fluid and is circulated continuously through the system using a centrifugal pump.

Q5. How are the valves actuated during experiments?

The control valves are operated using pneumatic diaphragm actuators that receive regulated compressed air input.

Q6. Is the system suitable for process control training?

Yes. The ProzessiX PX-06 is designed specifically for chemical engineering, instrumentation, and process control laboratories where students study industrial valve operation and flow regulation principles.

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