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Aerobic Water Treatment Pilot Plant – HydraNexis HNX 06
The Aerobic Water Treatment Pilot Plant (HydraNexis HNX 06) by SCIENTICO is a laboratory-scale system demonstrating the activated sludge process for aerobic wastewater treatment. It enables controlled study of biological oxidation, aeration, and sludge settling. Designed for engineering education and research, the system supports monitoring of key biological and operational parameters. Manufactured for reliable operation, it is suitable for domestic and international supply.
The Aerobic Water Treatment Pilot Plant (HydraNexis HNX 06) is a laboratory and pilot-scale system designed to demonstrate the activated sludge process used in aerobic wastewater treatment. Manufactured by SCIENTICO under the HydraNexis series, this unit is intended for environmental engineering education, research laboratories, and training facilities. It enables controlled study of biological oxidation, sludge recirculation, and secondary clarification processes.
Product Overview
The HydraNexis HNX 06 pilot plant is based on the conventional single-stage activated sludge process, consisting of an oxidation (aeration) reactor followed by a secondary settler. Raw water containing dissolved organic matter is pumped into the oxidation reactor, where aerobic microorganisms biodegrade organic pollutants using dissolved oxygen supplied through air diffusion.
The oxidation reactor is equipped with mechanical agitation to ensure uniform mixing of wastewater and activated sludge. Oxygen required for microbial activity is supplied by an air compressor and diffuser system. After biological treatment, the mixed liquor flows into the settler, where the activated sludge is separated from the treated water by gravity. A portion of the settled sludge is recirculated back to the oxidation reactor to maintain biomass concentration, while the clarified effluent is collected in a storage tank. Key process parameters such as pH, dissolved oxygen, temperature, flow rate, and sludge recirculation can be monitored and adjusted for detailed process evaluation.
| Component | Specification |
|---|---|
| Feed Tank | Capacity: 150 L; Material: Stainless Steel |
| Oxidation Reactor | Capacity: 60 L; Material: Stainless Steel; Stirrer Speed: 0–300 RPM |
| Settler Tank | Capacity: 30 L; Material: Stainless Steel |
| Agitator | Stainless Steel with Geared Motor |
| Feed & Recirculation Pumps | Type: Gear; Material: Stainless Steel; Flow: 0–1 LPM; Quantity: 2 |
| Air Compressor | Type: Double Acting Piston; Flow: 0–1200 LPH |
| Air Diffuser | Sintered Stainless Steel |
| Flowmeters (Liquid) | Quantity: 2; Range: 0–1 LPM (Feed and Recirculation) |
| Air Flowmeter | Quantity: 1; Range: 0–1 m³/h |
| Sensors | pH: 0–14; Dissolved Oxygen: 0–100% |
| Temperature Measurement | K-type Thermocouple; Range: -100 to 400 °C |
| Optional Instrumentation | Magnetic Induction Flowmeters; Digital Flow Indicators |
| Software | HNX 06 SW DAQ Software (Optional), LABVIEW-based |
Key Features
- Demonstrates the activated sludge process in a single-stage aerobic treatment system
- Stainless steel oxidation reactor and settler for durability and hygiene
- Controlled aeration and agitation for stable biological activity
- Measurement of key biological and process parameters
- Sludge recirculation for maintaining microbial population
- Optional data acquisition and advanced monitoring features
Applications
- Environmental and civil engineering laboratory experiments
- Activated sludge process training and demonstration
- Studies on aerobic biodegradation of organic matter
- Nitrification and pre-denitrification process evaluation
- Research on sludge age, loading rates, and oxygen demand
- Pilot-scale testing of aerobic wastewater treatment parameters
Construction & System Design
The HydraNexis HNX 06 pilot plant is mounted on a stainless steel framework with castors, allowing easy positioning and stable operation. The oxidation reactor and settler include transparent inspection windows made of methacrylate for visual observation of biological activity and settling behavior. All wetted components, including tanks, pumps, and piping, are manufactured from stainless steel to ensure long service life and compatibility with wastewater streams. Integrated safety and monitoring systems support reliable laboratory operation. The overall design reflects export-grade manufacturing standards.
Export & Supply Capability
SCIENTICO manufactures the Aerobic Water Treatment Pilot Plant HydraNexis HNX 06 for supply to engineering institutions, research laboratories, and water treatment training centers worldwide. The system is suitable for international shipment with standard export packaging, technical documentation, and instruction manuals. Optional instrumentation and software configurations are available to meet specific academic or research needs.
Q1. What treatment process does the Aerobic Water Treatment Pilot Plant demonstrate?
It demonstrates the activated sludge process, a widely used aerobic biological wastewater treatment method.
Q2. What parameters can be monitored during operation?
Key parameters include pH, dissolved oxygen, temperature, flow rate, sludge recirculation ratio, and aeration rate.
Q3. Does the system support sludge recirculation studies?
Yes, the pilot plant includes dedicated pumps for feed and sludge recirculation to study return sludge effects.
Q4. Is laboratory analysis required for experiments?
Yes, analysis equipment is required to measure parameters such as BOD₅, COD, TOC, and nitrogen species.
Q5. Is the HydraNexis HNX 06 suitable for export and international use?
Yes, the system is manufactured by SCIENTICO for export and is supplied with appropriate documentation and optional customization support.
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It operates on a closed water circuit with a centrifugal pump and stepped measuring tank.
Integrated flowmeters provide direct flow measurement, supported by manual volumetric methods.
An integrated flume and GRP construction make it suitable for routine laboratory teaching and experimentation.
The SCIENTICO FluidoSurgeX 104 Hydraulic Bench is designed for studying centrifugal pump performance in fluid mechanics laboratories.
It features two centrifugal pumps configurable in single, series, or parallel operation within a closed water circuit.
The system supports volumetric flow measurement, pressure monitoring, and weir experiments.
GRP construction, industrial piping, and integrated instrumentation make it suitable for comprehensive hydraulic studies.
The SCIENTICO FluidoSurgeX 103 Gravimetric Hydraulic Bench is designed for accurate flow measurement in fluid mechanics laboratories.
It uses a closed water circuit with a centrifugal pump and gravimetric measurement system.
Flow rates are determined using lever based weights or optional digital load cells.
An integrated flow channel supports weir experiments, while reinforced fiberglass construction ensures long term laboratory use.
The SCIENTICO FluidoSurgeX 102 Digital Hydraulic Bench is designed for fundamental fluid mechanics laboratory experiments.
It features a closed water circuit with a centrifugal pump, stepped measuring tank, and digital flowmeter.
The system supports accurate volumetric flow measurement using both manual and digital methods.
An integrated flume enables weir experiments, while GRP construction ensures reliable laboratory performance.
The SCIENTICO FluidoSurgeX 101 Hydraulic Bench Apparatus is a basic laboratory unit for fluid mechanics experiments.
It features a closed water circuit with storage tank, centrifugal pump, and stepped measuring tank.
The system enables accurate volumetric flow rate measurement using tanks and a measuring beaker.
An integrated flume supports weir experiments, while the GRP construction ensures long-term laboratory use.
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